PROPOSED QUALITY IMPROVEMENT OF ACRYLIC RESIN PRODUCTS WITH SIX SIGMA (AT PT. XYZ)

IF 2.4 Q2 ENGINEERING, INDUSTRIAL
S. Oktavia
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引用次数: 0

Abstract

PT. XYZ is a manufacturing company that produces various types of resins. One of them is acrylic resin, acrylic resin is the raw material for loading solvent base paints such as those used in the automotive paint manufacturing process. In acrylic resin, defects are usually found such as dirty resin, yellow resin color and rust drum. This study aims to determine the value of the sigma level on acrylic resin products before repair, analyze the factors that cause defects in acrylic resin products and provide suggestions for improvements with the Six Sigma approach. So that defects that occur in acrylic products can be reduced or even eliminated, With a six sigma approach in analyzing and calculating data using the DMAIC concept (define, measure, analyze, improve and control), the total acrylic resin defects in the last six months have an average by 8.94% with a type of gross resin defect of 89.88%, drum rust of 95.80% and yellow resin color of 100.00%. While the average sigma value on acrylic resin before repair was 3.15 with DPMO damage of 81,636 for a million productions. Based on the fishbone diagram, the causes of dirty resin defects, yellow resin color, rust drums are from human factors, materials, machines, methods and the environment. Based on the 5W + 1H method, suggestions can be given to companies in the form of periodic checks on machines, making a schedule for cleaning the production area, holding training or training for employees and carrying out supervision from superiors. Keywords: Quality Control, Six Sigma, DMAIC and 5W+1H 1
建议用六西格玛改进丙烯酸树脂产品的质量(在xyz点)
XYZ是一家生产各种树脂的制造公司。其中之一是丙烯酸树脂,丙烯酸树脂是装载溶剂型涂料的原料,例如汽车涂料制造过程中使用的涂料。在丙烯酸树脂中,通常会发现树脂脏、树脂色黄、锈鼓等缺陷。本研究旨在确定修复前丙烯酸树脂产品的西格玛水平值,分析导致丙烯酸树脂产品缺陷的因素,并运用六西格玛方法提出改进建议。采用DMAIC概念(定义、测量、分析、改进和控制),采用六西格玛方法对数据进行分析和计算,近六个月丙烯酸树脂总缺陷平均为8.94%,其中总树脂缺陷为89.88%,桶锈为95.80%,树脂发黄为100.00%。修复前丙烯酸树脂的平均sigma值为3.15,百万件DPMO损伤为81636。根据鱼骨图可知,树脂缺陷脏、树脂颜色黄、锈鼓等原因有人为因素、材料、机器、方法、环境等因素。在5W + 1H的基础上,对企业提出建议,包括定期检查机器,制定生产区域清洁计划,对员工进行培训或培训,进行上级监督。关键词:质量控制,六西格玛,DMAIC, 5W+1H
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来源期刊
International Journal of Industrial Engineering and Management
International Journal of Industrial Engineering and Management Business, Management and Accounting-Business, Management and Accounting (miscellaneous)
CiteScore
5.00
自引率
17.20%
发文量
22
审稿时长
21 weeks
期刊介绍: International Journal of Industrial Engineering and Management (IJIEM) is an interdisciplinary international academic journal published quarterly. IJIEM serves researchers in the industrial engineering, manufacturing engineering and management fields. The major aims are: To collect and disseminate information on new and advanced developments in the field of industrial engineering and management; To encourage further progress in engineering and management methodology and applications; To cover the range of engineering and management development and usage in their use of managerial policies and strategies. Thus, IJIEM invites the submission of original, high quality, theoretical and application-oriented research; general surveys and critical reviews; educational or training articles including case studies, in the field of industrial engineering and management. The journal covers all aspects of industrial engineering and management, particularly: -Smart Manufacturing & Industry 4.0, -Production Systems, -Service Engineering, -Automation, Robotics and Mechatronics, -Information and Communication Systems, -ICT for Collaborative Manufacturing, -Quality, Maintenance and Logistics, -Safety and Reliability, -Organization and Human Resources, -Engineering Management, -Entrepreneurship and Innovation, -Project Management, -Marketing and Commerce, -Investment, Finance and Accounting, -Insurance Engineering and Management, -Media Engineering and Management, -Education and Practices in Industrial Engineering and Management.
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