Is High Viscosity a Requirement for Fracturing Fluids?

Abstract

Uniformly distributing proppant inside fractures with low damage on fracture conductivity is the most important index of successful fracturing fluids. However, due to very low proppant suspension capacity of slickwater and friction reducers fracturing fluids and longer fracture closure time in nano & pico darcies formations, proppants settles quickly and accumulates near wellbore resulting in worse-than-expected well performance, as the fracture full capacity is not open and contributing to production. Traditionally, cross-linked polymer fluid systems are capable to suspend and transport high loading of proppants into a hydraulically generated fracture. Nevertheless, amount of unbroken cross-linked polymers is usually left in fractures causing damage to fracture proppant conductivity, depending on polymer loading. To mitigate these challenges, a low viscosity-engineered-fluid with excellent proppantcarrying capacity and suspension-in excess of 30 hours at static formation temperature conditions - has been designed, enhancing proppant placement and distribution within developed fractures, with a 98% plus retained conductivity. In this work experimental and numerical tests are presented together with the path followed in developing a network of packed structures from polymer associations providing low viscosity and maximum proppant suspension. Challenges encountered during field injection with friction are discussed together with the problem understanding characterized via extensive friction loop tests. Suspension tests performed with up to 8-10 PPA of proppant concentration at temperature conditions are shared, together with slot tests performed. Physics-based model results from a 3D Discrete Fracture Network simulator that computes viscosity, and elastic parameters based on shear rate, allows to estimate pressure losses along the flow path from surface lines, tubular goods, perforations, and fracture. This work will demonstrate the advanced capabilities and performance of the engineered fluid over conventional fracturing fluids and its benefits. Additionally, this paper will present field injection pressure analysis performed during the development of this fluid, together with a field case including production results after 8 months of treatment. The field case production decline observed after fracture treatment demonstrates the value of this system in sustaining well production and adding additional reserves.