Effects of unstable flow structures on energy transfer mechanism in a centrifugal pump

Abstract

To reveal the energy loss mechanism of the centrifugal pump, numerical simulation and experimental investigation are conducted to obtain the complex flow field of a single-stage centrifugal pump under various flow conditions. Particular emphasis is focused on the qualitative and quantitative analysis of the distribution and variation characteristics of irreversible loss in the pump model. The results show that the energy loss in the centrifugal pump mainly originates from the entropy generation caused by the turbulent dissipation and wall friction, which are typically generated in the volute and impeller domains. It is worth noticing that the energy loss in the volute is closely associated with non-uniform velocity distribution and the evolution of the shedding vortices from the impeller exit whilst the energy loss in the impeller are greatly affected by unstable flow phenomena such as flow separation, backflow, and jet-wake pattern. At the overload operating conditions, the wall entropy generation possesses a substantial influence on energy loss, which is mainly related to the wall shear stress. Meanwhile, the influence of the rotor-stator interaction and inflow impacting on the energy loss is enhanced with increasing flows. Finally, the omega method captured the vorticity structures near the tongue at partial flow conditions, thereby, revealing the relationship between the high magnitude of flow loss and the evolution of different scales of strong vorticity sheets.