Estimation of the load capacity and the strain-stress state of rod transporters

T. Dovbush, N. Khomyk, A. Dovbush, A. Palyukh
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Abstract

In the paper, an analytical study of the stress-strain state of the structural system of the rod conveyor of root harvesting machine with the maximum load arbitrarily distributed on the conveyor belt is performed. Rod conveyors are one of the main nodes for transporting and separating root crops through the technological channel of root harvesting machines, for loading them into a hopper and onto a vehicle. Structurally, they form an endless grid that surrounds the leading and driven sprockets or pulleys and supporting rollers. The entire structure of the conveyor is attached to the frame, which rests on the main frame of the harvesting unit. The shape and parameters of the rod conveyor are chosen depending on the layout of the unit and the required performance. Reasons for wear and failure of rod conveyors: deviation of the belt during operation, intensive wear of the holding elements in the places of their attachment to the traction elements and the traction elements themselves. It was found that the degree of wear of the left and right runs is different, as a confirmation of the unevenness of the load on the belt during operation. The uneven load of the conveyor is caused both by the transported pile of root crops and by the design features of the conveyor itself, in particular, uneven tension of runs, deviations during installation of shafts, installation of sprockets or pulleys, support rollers, etc. External loads acting on structural elements of agricultural machines are variable quantities. This should be taken into account when determining the stress-strain state of structures. It is possible to estimate the stress-strain state of complex structures of root-harvesting machines, their elements, and search for their optimal parameters, provided that the force factors in the sections of the elements are determined under full stress. In this way, it is possible to optimise the designs of such machines in terms of material consumption and work resource. The proposed method makes it possible to estimate the stress-strain state of rod conveyor elements according to operating conditions and the possible ways of their further improvement.
杆状输送体承载能力及应变-应力状态的估计
本文对任意分布在输送带上的最大载荷情况下,块根采收机杆式输送机结构系统的应力-应变状态进行了分析研究。杆式输送机是通过块根收获机的工艺通道运输和分离块根作物,将其装入料斗和车辆的主要节点之一。在结构上,它们形成了一个无限的网格,围绕着引导和驱动链轮或滑轮和支撑辊。输送机的整个结构附在框架上,框架位于收获单元的主框架上。杆式输送机的形状和参数的选择取决于机组的布置和所需的性能。杆式输送机磨损和故障的原因:输送带在运行过程中出现偏差,牵引元件附着部位的抱紧元件磨损剧烈,牵引元件本身磨损严重。发现左右运转的磨损程度不同,作为运转时皮带上负荷的不均匀性的确认。输送机的不均匀载荷是由输送的块根作物堆引起的,也是由输送机本身的设计特点引起的,特别是滑道张力不均匀、安装轴、安装链轮或滑轮、托辊等过程中的偏差。作用在农业机械结构元件上的外载荷是可变的。在确定结构的应力-应变状态时,应考虑到这一点。只要在全应力条件下确定单元截面上的力因子,就可以估计采根机复杂结构及其单元的应力-应变状态,并寻找其最优参数。这样,就有可能在材料消耗和工作资源方面优化此类机器的设计。该方法可以根据运行条件估计出杆式输送机元件的应力-应变状态,以及进一步改进的可能途径。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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