Deterministic Approach Towards Well Intervention Candidate Selection & Quantification of Parameters in Esp & Jet Pump Wells

N. Varma, Yash Koshatwar, Manish Kumar, A. Savelyev, Aneesh Jha, Rekha Kumari, Ankesh Nagar, Preyas Srivastav, Pranay Srivastav, Satish Nekkanti, A. Bohra, Sanjeev Veermani
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Abstract

This paper aims to describe a model created to determine various important parameters to monitor oil producer wells with different artificial lift types: Jet Pump (JP) and Electric Submersible Pump (ESP) of Mangala & Aishwarya fields. The fields contain medium gravity viscous crude (10-40cp) in high permeability (1-5 Darcy) sands. In order to overcome adverse mobility ratio and improve sweep efficiency, polymer flooding was adopted. As the Polymer flooding proceeded, polymer breakthrough in producer wells was observed. The major challenges faced in producer wells is polymer/scale depositions realized during well interventions. This issue has surfaced in field due to polymer breakthrough in oil producers and mixing of produced polymer concentration in well fluid with scales, wax or other bivalent ions. Major concerns due to polymer deposition included, fouling of artificial lift system, decrease of well uptime, jet pump (type of artificial lift) & ESP efficiency decrease. ESP & Reverse jet pumping are the major artificial lifts for the field, where power fluid is pumped through annulus and production is taken through tubing. With continued jet Pump fouling due to Polymer, wax & scale agglomerate, well uptime decreased. During jet pump redressing, polymer deposition has been observed in the body X-over (reservoir liquid path), check valve assembly, throat and spacer nozzle to throat inside jet-pump. Thus, a necessity was felt to address the issue with a proactive approach. Continuous chemical dosing method was tried and proven successfully, but it was not cost effective. Hence empirical based modelling was required which can quantify these parameters to plan for well intervention & well clean-up jobs. The developed model is "intelligent" and determines various parameters like – Productivity index(PI) of jet pump well without having suction pressure data, jet pump nozzle loss coefficient, ESP pump efficiency (ESP wear), annulus deposition & debris deposition in tubing reducing effective ID of annulus & tubing respectively. The model calculates from every newly logged Multiphase flowmeter rates, water cut, Annulus pumping pressure & tubing head pressure (THP) events and determines its approach of marking the risk levels of a well. With continued JP/ESP fouling, tubing deposition & PI drop due to Polymer, wax & scale agglomerate, well uptime & production rate is decreased.
Esp和喷射泵井干预候选井选择与参数量化的确定性方法
针对Mangala和Aishwarya油田采用喷射泵(JP)和电潜泵(ESP)两种不同的人工举升方式,建立了一个模型,以确定各种重要参数,以监测采油井。该油田在高渗透(1-5达西)砂岩中含有中等稠度原油(10-40cp)。为了克服不利的流度比,提高波及效率,采用了聚合物驱。随着聚合物驱的进行,观察到生产井的聚合物突破。生产井面临的主要挑战是在修井期间实现聚合物/结垢沉积。这一问题已经在油田中浮出水面,原因是在油田中聚合物的突破,以及井筒中聚合物浓度与结垢、蜡或其他二价离子的混合。聚合物沉积引起的主要问题包括:人工举升系统结垢、油井正常运行时间缩短、喷射泵(人工举升类型)和ESP效率降低。ESP和反向喷射泵是油田主要的人工举升技术,将动力流体通过环空泵送,然后通过油管进行生产。由于聚合物、蜡和水垢结块导致喷射泵持续污染,井的正常运行时间缩短。在喷油泵修复过程中,在喷油泵内部的X-over(油藏液路)、止回阀组件、喉部和间隔喷嘴中观察到聚合物沉积。因此,认为有必要采取积极主动的办法来解决这个问题。连续投加化学药剂的方法被尝试并证明是成功的,但成本效益不高。因此,需要基于经验的建模来量化这些参数,以便计划油井干预和油井清理工作。所开发的模型是“智能”的,可以在没有吸入压力数据的情况下确定喷油泵井的产能指数(PI)、喷油泵喷嘴损失系数、ESP泵效率(ESP磨损)、环空沉积和油管内碎屑沉积等各种参数,分别降低环空和油管的有效内径。该模型根据每一个新记录的多相流量计流量、含水率、环空泵送压力和油管水头压力(THP)事件进行计算,并确定其标记油井风险等级的方法。由于聚合物、蜡垢和结垢导致JP/ESP持续结垢,油管沉积和PI下降,井的正常运行时间和产量下降。
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