Moderation in Temperature Dependence on Counter Frictional Coefficient and Prevention of Wear of C/C Composites by Synthesizing SiC around Surface and Internal Vacancies

Noboru Wakamoto, K. Obunai, K. Okubo, T. Fujii
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Abstract

The aim of this study is to moderate the dependence of counter frictional coefficient on temperature between counter surfaces and to reduce the wear of C/C composites at low temperature. To modify the C/C composites, Silica (SiO2) powders were added into phenolic resin for carbon precursor. The preform plate of the precursor of C/C composites was prepared by conventional filament winding method. The C/C composites plates were obtained by carbonizing preform plate at 2200 °C under an argon atmosphere. At that time, the silicon carbides (SiC) were synthesized around the surfaces and the internal vacancies of the C/C composites. The frictional coefficient on the counter surfaces and specific wear volumes of the C/C composites were measured by our developed frictional test machine like pin-on disk type. The XRD indicated that SiC was synthesized in the body of C/C composite fabricated by current method. The results of friction test showed that coefficient of friction of unmodified C/C composites have temperature dependence when the test condition was changed. In contrast, frictional coefficient of the C/C composite modified with SiO2 powders was almost constant at about 0.27 when the temperature condition was changed from Room Temperature (RT) to 300 °C. The specific wear rate decreased from 25×10-6 mm2/N to 0.1×10-6 mm2/N. The observations of the surfaces after friction tests showed that the frictional surface of the modified C/C composites was covered with a film produced by the friction. This study found that synthesizing SiC around surface and internal vacancies of C/C composites was effective to moderate the dependence on the frictional coefficient and reduce to the abrasion of C/C composites. Keywords—C/C composites, frictional coefficient, SiC, wear.
通过在表面和内部空位周围合成碳化硅来调节反摩擦系数对C/C复合材料温度依赖性和防止磨损
本研究的目的是调节反摩擦系数对反表面温度的依赖,减少C/C复合材料在低温下的磨损。为了改性C/C复合材料,在酚醛树脂中加入二氧化硅(SiO2)粉末作为碳前驱体。采用常规长丝缠绕法制备了C/C复合材料前驱体预制板。在2200℃氩气气氛下对预制板进行碳化处理,得到C/C复合材料板。在C/C复合材料的表面和内部空位周围合成碳化硅(SiC)。采用自行研制的销盘式摩擦试验机,对C/C复合材料的表面摩擦系数和比磨损量进行了测试。XRD结果表明,SiC是在电流法制备的C/C复合材料中合成的。摩擦试验结果表明,当试验条件改变时,未改性C/C复合材料的摩擦系数具有温度依赖性。相比之下,当温度条件从室温(RT)变化到300℃时,SiO2粉体改性的C/C复合材料的摩擦系数几乎不变,约为0.27。比磨损率由25×10-6 mm2/N降至0.1×10-6 mm2/N。摩擦试验后的表面观察表明,改性C/C复合材料的摩擦表面被摩擦产生的薄膜覆盖。本研究发现,在C/C复合材料的表面和内部空位周围合成SiC可以有效地调节对摩擦系数的依赖,减少C/C复合材料的磨损。关键词:C/C复合材料;摩擦系数;碳化硅;
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