Modeling and optimization of finish diamond turning of spherical surfaces based on response surface methodology and cuckoo search algorithm

IF 2.8 3区工程技术 Q2 ENGINEERING, MANUFACTURING

Advances in Production Engineering & Management Pub Date : 2021-09-30 DOI:10.14743/apem2021.3.403

D. Kramar, D. Cica

引用次数: 4

Abstract

Surface roughness is one of the most significant factors to indicate the product quality. Diamond turning is an efficient and highly accurate material removal process to improve the surface quality of the workpiece. In the present study, the arithmetic mean absolute roughness (Ra) and total height of profile (Rt) of spherical surface during finish turning of a commercial brass alloy CuZn40Pb2 were modeled using Response Surface Methodology (RSM). The experimental investigations were carried out using the Central Composite Design (CCD) under dry conditions. The effect of cutting parameters such as spindle speed, feed rate and depth of cut) on spherical surface quality was analyzed using analysis of variance (ANOVA). A cuckoo search (CS) algorithm was used to determine the optimum machining parameters to minimize the surface roughness. Finally, confirmation experiments were carried out to verify the adequacy of the considered optimization algorithm.

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基于响应面法和布谷鸟搜索算法的球面精钻车削建模与优化

表面粗糙度是决定产品质量的重要因素之一。金刚石车削是一种高效、高精度的材料去除工艺，可提高工件的表面质量。本文采用响应面法(RSM)对商品黄铜合金CuZn40Pb2精车削过程中球面的算术平均绝对粗糙度(Ra)和总轮廓高度(Rt)进行了建模。实验研究采用中心复合设计(CCD)在干燥条件下进行。采用方差分析(ANOVA)分析了主轴转速、进给速度和切削深度等切削参数对球面质量的影响。采用布谷鸟搜索(CS)算法确定最优加工参数，使表面粗糙度最小。最后，通过验证实验验证了所考虑的优化算法的充分性。

本文章由计算机程序翻译，如有差异，请以英文原文为准。

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来源期刊

Advances in Production Engineering & Management ENGINEERING, MANUFACTURINGMATERIALS SCIENC-MATERIALS SCIENCE, MULTIDISCIPLINARY

CiteScore

5.90

自引率

22.20%

发文量

期刊介绍： Advances in Production Engineering & Management (APEM journal) is an interdisciplinary international academic journal published quarterly. The main goal of the APEM journal is to present original, high quality, theoretical and application-oriented research developments in all areas of production engineering and production management to a broad audience of academics and practitioners. In order to bridge the gap between theory and practice, applications based on advanced theory and case studies are particularly welcome. For theoretical papers, their originality and research contributions are the main factors in the evaluation process. General approaches, formalisms, algorithms or techniques should be illustrated with significant applications that demonstrate their applicability to real-world problems. Please note the APEM journal is not intended especially for studying problems in the finance, economics, business, and bank sectors even though the methodology in the paper is quality/project management oriented. Therefore, the papers should include a substantial level of engineering issues in the field of manufacturing engineering.