Recent Enhancements for Coiled Tubing Descaling Treatments in Middle East

Abstract

Successful coiled tubing (CT) descaling interventions require control of several key aspects, including fluid leakoff into the formation, proper surface solids handling, and controlled hydrogen sulfide (H2S) release at the surface. Successful treatment control is achieved by monitoring the surface and downhole parameters. The recently introduced pressure and fluid management system, crosslinked foam-based fluid, and a fluid mixing system for CT descaling treatments pose challenges that require enhancements to these elements for successful treatment. The pressure and fluid management system was enhanced to include a new high-rate mud/gas separator to 1) increase gas/fluid separation capacity and avoid foam flowing to flare, 2) rig up the flare line with inclination to allow all water to be drained and prevent formation gas flowing to flare lines, and 3) increase retention time for better foam breaking and material settling. A liquid flowmeter was also added to improve influx and leakoff control by monitoring the volume of liquid injected and matching the volume of liquid returned on surface in addition to the level gauges on the return tanks of the pressure and fluid management system. The foamed-based fluid breaking system and H2S presence in returns were mitigated by removing crosslinker and introducing an H2S scavenger on returns whereas foam breaking was enhanced by additional breaker injection points on returns. Fluid mixing capabilities were enhanced by the introduction of an on-the-fly continuous mixing system that sped up and simplified the mixing process. The mud/gas separator efficiently separated the gas from liquid, leading the gas to be burnt at flare and the liquid to be processed in the pressure and fluid management system. It further helped in preventing the liquid flowing to flare, which lessened the risk of flare shutdown and H2S ventilation. The on-the-fly continuous mixing system provided a faster and more-efficient mixing process as an alternate to batch mixing. These system-controlled metering, mixing, and monitoring capabilities significantly reduced the crew and equipment footprint, leading to minimizing the health, safety, and environment (HSE) concerns and cost savings. The fluid flowmeter allowed efficient choke and bottom-hole pressure control. Fluid flowmeter readings helped in choke and bottom-hole pressure reading adjustments based on amount of fluids pumped and matching the same amount of fluids returned at the surface. It prevented the fluid leakoff into the formation or influx of gas into the wellbore. Additionally, this new process created better control of downhole differential pressure during the scale cleanup and transportation. This project integrated different technologies and techniques that can be utilized for descaling treatment enhancements. The recent enhancements to the CT descaling operation resulted in greater efficiency, cost savings, reduced formation damage, and safe operations.