Experimental investigation of flow parameters with the effect of design of multi gating system for casting industries

I. Rajkumar, N. Rajini, P. Vasanth
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Abstract

Casting is a traditional manufacturing process used for the production of many engineering components especially in the field of transport industries. For achieving quality casting components, the effective design of the gating system is standing front. This work aims to address the two different types of gating system namely End Sprue Parallel Connection (ESPC) and Center Sprue Parallel Connection (CSPC) through experimental investigations. The parameters like velocity and discharge were analyzed with the source of water medium. Since, the results obtained from this work can be applicable for any other metal which is having the similar kinematic viscosity of water. Data were recorded by closing different gates in different time. The uniform flow of material was achieved throughout the cavity due to the equidistant arrangement. Further, the higher or equal discharge was found in the case of CSPC gating design almost in all the cases and this two comparative results was very use full for develop optimum runner and gate findings in multi cavity system.Casting is a traditional manufacturing process used for the production of many engineering components especially in the field of transport industries. For achieving quality casting components, the effective design of the gating system is standing front. This work aims to address the two different types of gating system namely End Sprue Parallel Connection (ESPC) and Center Sprue Parallel Connection (CSPC) through experimental investigations. The parameters like velocity and discharge were analyzed with the source of water medium. Since, the results obtained from this work can be applicable for any other metal which is having the similar kinematic viscosity of water. Data were recorded by closing different gates in different time. The uniform flow of material was achieved throughout the cavity due to the equidistant arrangement. Further, the higher or equal discharge was found in the case of CSPC gating design almost in all the cases and this two comparative results was very use full for develop optimum ru...
流动参数对铸造工业多道浇注系统设计影响的实验研究
铸造是一种传统的制造工艺,用于生产许多工程部件,特别是在运输工业领域。为了获得高质量的铸件,浇注系统的有效设计是摆在前面的。本工作旨在通过实验研究解决两种不同类型的浇注系统,即端浇口平行连接(ESPC)和中心浇口平行连接(CSPC)。以水介质为来源,对流速、流量等参数进行了分析。因此,从这项工作中得到的结果可以适用于具有类似水的运动粘度的任何其他金属。通过在不同时间关闭不同的门来记录数据。由于等距布置,物料在整个腔内均匀流动。此外,几乎在所有情况下,在CSPC浇注设计中都发现了更高或相等的流量,这两个比较结果对开发多腔系统的最佳流道和浇口设计非常有用。铸造是一种传统的制造工艺,用于生产许多工程部件,特别是在运输工业领域。为了获得高质量的铸件,浇注系统的有效设计是摆在前面的。本工作旨在通过实验研究解决两种不同类型的浇注系统,即端浇口平行连接(ESPC)和中心浇口平行连接(CSPC)。以水介质为来源,对流速、流量等参数进行了分析。因此,从这项工作中得到的结果可以适用于具有类似水的运动粘度的任何其他金属。通过在不同时间关闭不同的门来记录数据。由于等距布置,物料在整个腔内均匀流动。此外,几乎在所有情况下,在CSPC浇注设计中都发现了较高或相等的流量,这两个比较结果对开发最佳工艺具有很好的应用价值。
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