Process-controlled machining of gray cast iron

Gary W. Fischer, Yui Wei, Satya Dontamsetti
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引用次数: 6

Abstract

Prior research (ref. 1) reported a model to predict surface roughness for specified values of cutting tool nose radius, feed rate, cutting speed and tool wear. The model is based on experimental data from finish turning of gray cast iron using uncoated tungsten carbide inserts. The results suggest that feed rate and cutting speed can be modified to produce a specified surface roughness in the presence of increasing levels tool wear.

The method used in the paper to calculate values of feed rate and cutting speed is based on a multiple objective goal programming optimization scheme. The method predicts optimal machining conditions under the conflicting objectives of maximal production rate and minimal cost, subject to realistic constraints imposed by the capability of the machine tool and restrictions on the process parameters. Further adjustment of the cutting parameters is then made based on specified values of surface roughness and levels of tool wear.

灰口铸铁的工艺控制加工
先前的研究(参考文献1)报告了一个模型来预测特定切削刀具刃口半径、进给速度、切削速度和刀具磨损值下的表面粗糙度。该模型基于使用未涂覆碳化钨刀片进行灰铸铁精车削的实验数据。结果表明,在刀具磨损水平增加的情况下,可以调整进给量和切削速度以产生指定的表面粗糙度。本文所采用的进给速度和切削速度的计算方法是基于多目标规划优化方案。该方法在受机床性能和工艺参数约束的现实约束下,以最大生产率和最小成本为冲突目标预测最优加工条件。然后根据指定的表面粗糙度值和刀具磨损水平进一步调整切削参数。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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