Sustainable setup stream mapping (3SM): a systematic approach to lean sustainable manufacturing

IF 6.1 3区 管理学 Q1 ENGINEERING, INDUSTRIAL
Ahmad Ebrahimi, Rouhollah Khakpour, S. Saghiri
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引用次数: 8

Abstract

Abstract This paper recommends a stepwise method, named sustainable-setup-stream-mapping (3SM), to improve manufacturing setup time and its sustainability impacts. The method is developed based on an extensive literature review, in-depth explorative research in discrete manufacturing, and lean manufacturing tools: value stream mapping (VSM) and Single-Minute Exchange of Die (SMED). 3SM uses VSM in a novel way to break down setup operations, and employs SMED techniques to improve them. 3SM also recommends a list of criteria, for environmental, social, and economic pillars of sustainability, to assess the setup impacts against them within the setup workstation and in its relevant processes. This research implements 3SM in a real-life case, where the outcomes prove the practicality of 3SM and its improvements in setup times and sustainability criteria. It shows what/how sustainability criteria are influenced by setup activities/tasks at setup work station and factory-wide levels, and also expands the scope of SMED to sustainability improvement.
可持续建立流程映射(3SM):精益可持续制造的系统方法
摘要本文提出了一种循序渐进的方法,称为可持续设置流映射(3SM),以改善制造设置时间及其可持续性影响。该方法是基于广泛的文献综述、对离散制造的深入探索性研究和精益制造工具:价值流映射(VSM)和模具单分钟交换(SMED)而开发的。3SM以一种新颖的方式使用VSM来分解安装操作,并采用SMED技术来改进它们。3SM还推荐了一系列可持续发展的环境、社会和经济支柱标准,以评估安装工作站及其相关过程中的安装影响。本研究在现实生活案例中实现了3SM,其结果证明了3SM的实用性及其在设置时间和可持续性标准方面的改进。它显示了可持续性标准受到安装工作站和整个工厂层面的安装活动/任务的影响,并将SMED的范围扩展到可持续性改进。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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来源期刊
Production Planning & Control
Production Planning & Control 管理科学-工程:工业
CiteScore
19.30
自引率
9.60%
发文量
72
审稿时长
6-12 weeks
期刊介绍: Production Planning & Control is an international journal that focuses on research papers concerning operations management across industries. It emphasizes research originating from industrial needs that can provide guidance to managers and future researchers. Papers accepted by "Production Planning & Control" should address emerging industrial needs, clearly outlining the nature of the industrial problem. Any suitable research methods may be employed, and each paper should justify the method used. Case studies illustrating international significance are encouraged. Authors are encouraged to relate their work to existing knowledge in the field, particularly regarding its implications for management practice and future research agendas.
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