A Holistic Approach to Simulate the Impact of H2S on Production and Injection Surface Facilities Using an Integrated Asset Model as a Digital Twin

Abstract

The presence of hydrogen sulphide (H2S) in produced reservoir fluids mandates precautions in the design and operation of the surface facilities. The toxicity and corrosive nature of H2S, and the need to prevent both plugging of reservoir formations and increasing the sulphur content of the produced oil dictates the criticality of forecasting and monitoring the volumes and concentrations of H2S flowing through the whole asset. Ensuring the concentration is within acceptable operational limits is critical to safeguard the overall asset and the integrity of the surface pipeline network. The objective of this study was to utilize a history matched Digital Twin Integrated Asset Model (IAM) to predict the volumes and concentrations of H2S in a field located offshore Abu Dhabi by modeling the multi-stage separation, H2S removal, and re-injection facilities for gas injection and gas lifts. The field consists of multiple stacked carbonate reservoirs sharing the same surface facilities. The proposed modelling of H2S removal strategy involved a series of steps beginning with the sweetening of the produced associated gas for fuel gas requirements and mixing the extracted H2S volumes with the gas injection and gas lift streams. The sweetening process effectively mitigated any potential asset integrity issues arising due to corrosion of the power generation system and other surface facility assets. The stripped H2S gas, re-combined with the remaining produced gas, was used for gas-lifts and reinjected into the lower reservoirs for pressure maintenance and enhanced oil recovery (EOR). A next-generation surface-subsurface coupled simulator was utilized for the modeling of this field including the full asset surface pipeline network, the H2S removal plant, bypass lines and re-injection facilities for gas injection and gas-lifts. The Digital Twin IAM approach provided a robust method for tracking and predicting the concentration and volume of H2S in the produced gas over a period of 50 years. The simulation allowed tracking the H2S from its initial location in the reservoirs, into the production wells, then through the pipelines, all the way to the surface facilities where the sweetening of the produced is handled. Moreover, the use of the Digital Twin allowed the verification of the disposal plan of the extracted H2S, showing that mixing it with the re-injection gas stream is a feasible option. Recommendations based on the model were provided to the production and facilities team, leading to a robust long-term field development plan that ensures asset integrity.