Analysis of the stress-strain state of the vehicle frame by finite element method

M. Stashkiv, I. Pidgurskyi, Oleh Pidluzhnyi, M. Pidgurskyi, Mykhaylo Levkovych, R. Skliarov, Andriy Mushak
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Abstract

Analysis of load-bearing structures of vehicles is carried out. The peculiarities of the operation of vehicles and their bearing systems are considered. It is noted that the loads acting on the structure are time-varying; their amplitude and frequency characteristics depend on the real load, the speed of the vehicle, the condition of the road surface and other factors. This can cause a high level of stress in the areas of structural and technological concentrators and result in the occurrence of fatigue cracks and frames destruction in these areas. The researching methods of operational loads and the stress-strain state of frame structures under static and dynamic loads are analyzed. It is noted that the finite element method is the most universal for the implementation of static, modal, harmonic and other types of analyzes of frame structures. The finite element method is used to investigate the stress-strain state of bearing structure of the 2PTS-2 trailer under different static load options. The full-scale CAD model of the trailer and its finite-element model are developed using specialized software SolidWorks. Calculations of the stress-strain state of the trailer frame are carried out for typical types of loads: straight-line movement, turning and lifting of the vehicles body with load. The analysis of the safety factors by stresses is carried out in order to take into account the uncertainties of the frame structure model and the uncertainties of the operational load. It is established that when considering the investigated options for loading of the frame structure, the most dangerous are those related to the unloading of the cargo, which requires further research into the specified processes.
用有限元法分析车架的应力-应变状态
对车辆的承重结构进行了分析。考虑了车辆及其轴承系统运行的特殊性。值得注意的是,作用在结构上的荷载是时变的;它们的振幅和频率特性取决于实际载荷、车辆速度、路面状况和其他因素。这可能在结构和技术集中区域造成高水平的应力,并导致这些区域出现疲劳裂纹和框架破坏。分析了运行荷载的研究方法以及框架结构在静、动荷载作用下的应力-应变状态。值得注意的是,有限元方法是最普遍的框架结构静力、模态、谐波和其他类型的分析的实施。采用有限元法研究了不同静载选项下2PTS-2拖车承载结构的应力-应变状态。利用专用软件SolidWorks建立了挂车的全尺寸CAD模型和有限元模型。对车体随载直线运动、转弯和升降等典型荷载类型进行了拖车车架的应力-应变状态计算。考虑框架结构模型的不确定性和运行荷载的不确定性,进行了基于应力的安全系数分析。研究表明,在考虑所研究的框架结构加载方案时,最危险的是与货物卸载有关的方案,这需要进一步研究规定的过程。
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