Improving Machine Shop Overall Equipment Effectiveness by Scientific Approach

S. M., Raagul Sakthivel
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Abstract

: Overall Equipment Effectiveness (OEE) is an important parameter in an industrial aspect. It measures how well equipment of lines are utilized when compared to their full probable so as to improve the performance of the industry. In this paper, primary data such as idle time, OEE of individual machines are collected from the industry for the past eight months to know their impact in performance of the industry. After that data for the current month (January 2017) is recorded and OEE is calculated. Then Pareto charts are used to find the most influencing machines and departments that contribute majorly to the OEE loss. Then 5 why analysis is done to find the causes for the current problems and root cause analysis done. After finding the root causes, each of the root causes is attacked to find the solutions. Then suitable solutions are suggested to the industry and with the implemented solutions improved OEE is calculated.
用科学的方法提高机械车间整体设备的使用效率
总体设备效率(OEE)是工业方面的一个重要参数。它衡量了生产线设备的利用率,与它们的全部可能相比,从而提高了行业的绩效。本文收集了该行业近8个月的单机闲置时间、OEE等原始数据,以了解其对行业绩效的影响。之后,记录当月(2017年1月)的数据并计算OEE。然后用帕累托图找出影响最大的机器和部门,这些机器和部门是造成OEE损失的主要原因。然后进行5个原因分析,找出当前问题的原因,并进行根本原因分析。在找到根本原因后,对每个根本原因进行攻击以找到解决方案。然后提出了适合行业的解决方案,并根据实施的方案计算了改进的OEE。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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