Mechanism of hydro-viscous soft start of belt conveyor

MENG Qing-rui, HOU You-fu
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引用次数: 15

Abstract

The mechanism of a hydro-viscous soft start is of great importance in the design of a hydro-viscous clutch and its control system. To explain the mechanism of a hydro-viscous soft start, the startup process of a belt conveyor was numerically analyzed with the modified Reynolds equation, an energy equation and a temperature-viscosity equation. The effect of temperature and grooves of the friction disk surface on torque transfer and load capacity of the oil film have also been analyzed. The results show that 1) the grooves are the basis of forming dynamic pressure but they may reduce the capacity of torque transfer to a certain extent, 2) during the startup process, temperature has little effect on torque transfer and load capacity and the variation in load capacity of the oil film is very small, indicating that it is preferable to use the flow rate as a control object than the pressure of the feed cylinder. The results have been verified by an experiment.

带式输送机液粘软启动机理研究
液粘软启动机理在液粘离合器及其控制系统的设计中具有重要意义。为了解释湿粘软启动的机理,采用改进的雷诺方程、能量方程和温度-粘度方程对带式输送机的启动过程进行了数值分析。分析了摩擦盘表面温度和凹槽对油膜转矩传递和负载能力的影响。结果表明:(1)沟槽是形成动压力的基础,但可能在一定程度上降低转矩传递能力;(2)在启动过程中,温度对转矩传递和负载能力的影响较小,油膜负载能力的变化很小,表明以流量作为控制对象比以进给缸压力为控制对象更可取。这些结果已通过实验加以验证。
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