Open-source real-time monitoring system of temperature and force during friction stir spot welding

IF 0.9 4区工程技术 Q3 ENGINEERING, MULTIDISCIPLINARY

Journal of Engineering Research Pub Date : 2025-03-01 DOI:10.1016/j.jer.2023.08.020

Adham E. Ragab , Abdulrahman Alsaty , Ali Alsamhan , Abdulsalam Abdulaziz Al-Tamimi , Abdulmajeed Dabwan , Abdelaty Sayed , Waleed Alghilan

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引用次数: 0

Abstract

With the advancements in IIoT tools and applications, real-time monitoring systems with remote access capabilities are gaining great interest. The use of these instruments in monitoring manufacturing processes can lead to enhanced performance and increased efficiency. In this paper, a real-time monitoring system using Raspberry Pi is developed for monitoring the maximum temperature and axial force during friction stir spot welding (FSSW). There are two sensors used in this experiment: a thermocouple and a load cell connected to a microcontroller via Node-RED. Through the use of the system and response surface methodology (RSM), three factors (tool rotation speed, plunge rate, and dwell time) were examined in relation to maximum temperatures and axial forces during FSSW. Models of maximum welding temperature and force were constructed based on multivariate regression and adaptive network fuzzy inference system (ANFIS). The monitoring system proved effective at measuring and tracking temperature and axial force in real time across multiple platforms.

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开源的搅拌摩擦点焊温度和力实时监测系统

随着工业物联网工具和应用的进步，具有远程访问功能的实时监控系统正在获得极大的兴趣。在监控制造过程中使用这些仪器可以提高性能和效率。本文利用树莓派开发了搅拌摩擦点焊（FSSW）过程中最高温度和轴向力的实时监测系统。在这个实验中使用了两个传感器：一个热电偶和一个通过Node-RED连接到微控制器的称重传感器。通过使用系统和响应面方法（RSM），研究了FSSW过程中与最高温度和轴向力相关的三个因素（刀具转速、骤降速率和停留时间）。基于多元回归和自适应网络模糊推理系统（ANFIS）建立了最大焊接温度和最大焊接力模型。事实证明，该监测系统能够在多个平台上实时测量和跟踪温度和轴向力。

本文章由计算机程序翻译，如有差异，请以英文原文为准。

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来源期刊

Journal of Engineering Research ENGINEERING, MULTIDISCIPLINARY-

CiteScore

1.60

自引率

10.00%

发文量

181

审稿时长

20 weeks

期刊介绍： Journal of Engineering Research (JER) is a international, peer reviewed journal which publishes full length original research papers, reviews, case studies related to all areas of Engineering such as: Civil, Mechanical, Industrial, Electrical, Computer, Chemical, Petroleum, Aerospace, Architectural, Biomedical, Coastal, Environmental, Marine & Ocean, Metallurgical & Materials, software, Surveying, Systems and Manufacturing Engineering. In particular, JER focuses on innovative approaches and methods that contribute to solving the environmental and manufacturing problems, which exist primarily in the Arabian Gulf region and the Middle East countries. Kuwait University used to publish the Journal "Kuwait Journal of Science and Engineering" (ISSN: 1024-8684), which included Science and Engineering articles since 1974. In 2011 the decision was taken to split KJSE into two independent Journals - "Journal of Engineering Research "(JER) and "Kuwait Journal of Science" (KJS).