Open-source real-time monitoring system of temperature and force during friction stir spot welding

IF 0.9 4区工程技术 Q3 ENGINEERING, MULTIDISCIPLINARY

Journal of Engineering Research Pub Date : 2025-03-01 DOI:10.1016/j.jer.2023.08.020

Adham E. Ragab , Abdulrahman Alsaty , Ali Alsamhan , Abdulsalam Abdulaziz Al-Tamimi , Abdulmajeed Dabwan , Abdelaty Sayed , Waleed Alghilan

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引用次数: 0

Abstract

With the advancements in IIoT tools and applications, real-time monitoring systems with remote access capabilities are gaining great interest. The use of these instruments in monitoring manufacturing processes can lead to enhanced performance and increased efficiency. In this paper, a real-time monitoring system using Raspberry Pi is developed for monitoring the maximum temperature and axial force during friction stir spot welding (FSSW). There are two sensors used in this experiment: a thermocouple and a load cell connected to a microcontroller via Node-RED. Through the use of the system and response surface methodology (RSM), three factors (tool rotation speed, plunge rate, and dwell time) were examined in relation to maximum temperatures and axial forces during FSSW. Models of maximum welding temperature and force were constructed based on multivariate regression and adaptive network fuzzy inference system (ANFIS). The monitoring system proved effective at measuring and tracking temperature and axial force in real time across multiple platforms.

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来源期刊

Journal of Engineering Research ENGINEERING, MULTIDISCIPLINARY-

CiteScore

1.60

自引率

10.00%

发文量

181

审稿时长

20 weeks

期刊介绍： Journal of Engineering Research (JER) is a international, peer reviewed journal which publishes full length original research papers, reviews, case studies related to all areas of Engineering such as: Civil, Mechanical, Industrial, Electrical, Computer, Chemical, Petroleum, Aerospace, Architectural, Biomedical, Coastal, Environmental, Marine & Ocean, Metallurgical & Materials, software, Surveying, Systems and Manufacturing Engineering. In particular, JER focuses on innovative approaches and methods that contribute to solving the environmental and manufacturing problems, which exist primarily in the Arabian Gulf region and the Middle East countries. Kuwait University used to publish the Journal "Kuwait Journal of Science and Engineering" (ISSN: 1024-8684), which included Science and Engineering articles since 1974. In 2011 the decision was taken to split KJSE into two independent Journals - "Journal of Engineering Research "(JER) and "Kuwait Journal of Science" (KJS).