{"title":"Modelling and mechanical characteristics of PDC cutter-rock interaction by combining mixed fragmentation modes with dynamic rock strength","authors":"","doi":"10.1016/j.petlm.2023.09.001","DOIUrl":null,"url":null,"abstract":"<div><p>Polycrystalline diamond compact (PDC) bit is one of the most widely used drill bits for improving the rate of penetration in deep oil and gas well and geothermal well. However, the dynamic rock fragmentation mechanics characteristics of PDC bits are still unclearly. A coupled fragmentation mechanics model of PDC cutter-rock interaction is established by combining the mixed fragmentation modes with dynamic strength. The coupling influence laws of cutter angle, cutting depth, dynamic strength ratio, breaking modes on the horizontal force coefficient (HFC), vertical force coefficient (VFC) and specific energy are analyzed. The model of this paper can optimize cutter inclination angle, cutting depth and minimum specific energy. With the increase of the cutter inclination angle, the dynamic VFC changes into two modes. The definition of the dynamic modes depends on the dynamic strength ratio. As the cutting angle increases, the cutting force increases. The cutting force increases nonlinearly with increasing cutting depth. The specific energy of rock fragmentation increases nonlinearly with increasing cutting depth. With the increase of dynamic strength, the specific energy of rock fragmentation increases nonlinearly. When the input-energy increases, the rate of penetration response is divided into three stages. The results have important guiding significance for the PDC bit design and drilling parameters optimization to increase the rate of penetration and the efficiency of exploration and development.</p></div>","PeriodicalId":37433,"journal":{"name":"Petroleum","volume":"10 3","pages":"Pages 474-482"},"PeriodicalIF":4.2000,"publicationDate":"2023-09-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S2405656123000536/pdfft?md5=3263e7f59715a2ef9a5735805a2de3b0&pid=1-s2.0-S2405656123000536-main.pdf","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Petroleum","FirstCategoryId":"1087","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S2405656123000536","RegionNum":0,"RegionCategory":null,"ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"ENERGY & FUELS","Score":null,"Total":0}
引用次数: 0
Abstract
Polycrystalline diamond compact (PDC) bit is one of the most widely used drill bits for improving the rate of penetration in deep oil and gas well and geothermal well. However, the dynamic rock fragmentation mechanics characteristics of PDC bits are still unclearly. A coupled fragmentation mechanics model of PDC cutter-rock interaction is established by combining the mixed fragmentation modes with dynamic strength. The coupling influence laws of cutter angle, cutting depth, dynamic strength ratio, breaking modes on the horizontal force coefficient (HFC), vertical force coefficient (VFC) and specific energy are analyzed. The model of this paper can optimize cutter inclination angle, cutting depth and minimum specific energy. With the increase of the cutter inclination angle, the dynamic VFC changes into two modes. The definition of the dynamic modes depends on the dynamic strength ratio. As the cutting angle increases, the cutting force increases. The cutting force increases nonlinearly with increasing cutting depth. The specific energy of rock fragmentation increases nonlinearly with increasing cutting depth. With the increase of dynamic strength, the specific energy of rock fragmentation increases nonlinearly. When the input-energy increases, the rate of penetration response is divided into three stages. The results have important guiding significance for the PDC bit design and drilling parameters optimization to increase the rate of penetration and the efficiency of exploration and development.
期刊介绍:
Examples of appropriate topical areas that will be considered include the following: 1.comprehensive research on oil and gas reservoir (reservoir geology): -geological basis of oil and gas reservoirs -reservoir geochemistry -reservoir formation mechanism -reservoir identification methods and techniques 2.kinetics of oil and gas basins and analyses of potential oil and gas resources: -fine description factors of hydrocarbon accumulation -mechanism analysis on recovery and dynamic accumulation process -relationship between accumulation factors and the accumulation process -analysis of oil and gas potential resource 3.theories and methods for complex reservoir geophysical prospecting: -geophysical basis of deep geologic structures and background of hydrocarbon occurrence -geophysical prediction of deep and complex reservoirs -physical test analyses and numerical simulations of reservoir rocks -anisotropic medium seismic imaging theory and new technology for multiwave seismic exploration -o theories and methods for reservoir fluid geophysical identification and prediction 4.theories, methods, technology, and design for complex reservoir development: -reservoir percolation theory and application technology -field development theories and methods -theory and technology for enhancing recovery efficiency 5.working liquid for oil and gas wells and reservoir protection technology: -working chemicals and mechanics for oil and gas wells -reservoir protection technology 6.new techniques and technologies for oil and gas drilling and production: -under-balanced drilling/gas drilling -special-track well drilling -cementing and completion of oil and gas wells -engineering safety applications for oil and gas wells -new technology of fracture acidizing