Modelling and mechanical characteristics of PDC cutter-rock interaction by combining mixed fragmentation modes with dynamic rock strength

IF 4.2 Q2 ENERGY & FUELS
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引用次数: 0

Abstract

Polycrystalline diamond compact (PDC) bit is one of the most widely used drill bits for improving the rate of penetration in deep oil and gas well and geothermal well. However, the dynamic rock fragmentation mechanics characteristics of PDC bits are still unclearly. A coupled fragmentation mechanics model of PDC cutter-rock interaction is established by combining the mixed fragmentation modes with dynamic strength. The coupling influence laws of cutter angle, cutting depth, dynamic strength ratio, breaking modes on the horizontal force coefficient (HFC), vertical force coefficient (VFC) and specific energy are analyzed. The model of this paper can optimize cutter inclination angle, cutting depth and minimum specific energy. With the increase of the cutter inclination angle, the dynamic VFC changes into two modes. The definition of the dynamic modes depends on the dynamic strength ratio. As the cutting angle increases, the cutting force increases. The cutting force increases nonlinearly with increasing cutting depth. The specific energy of rock fragmentation increases nonlinearly with increasing cutting depth. With the increase of dynamic strength, the specific energy of rock fragmentation increases nonlinearly. When the input-energy increases, the rate of penetration response is divided into three stages. The results have important guiding significance for the PDC bit design and drilling parameters optimization to increase the rate of penetration and the efficiency of exploration and development.

通过将混合破碎模式与动态岩石强度相结合,建立 PDC 刀盘与岩石相互作用的模型和机械特性
聚晶金刚石复合片(PDC)钻头是应用最广泛的钻头之一,用于提高深层油气井和地热井的穿透率。然而,PDC 钻头的动态岩石破碎力学特性尚不明确。通过将混合破碎模式与动态强度相结合,建立了 PDC 刀头与岩石相互作用的耦合破碎力学模型。分析了切削角、切削深度、动强比、破碎模式对水平力系数(HFC)、垂直力系数(VFC)和比能量的耦合影响规律。本文的模型可以优化铣刀倾角、切割深度和最小比能量。随着铣刀倾角的增大,动态 VFC 变化为两种模式。动态模式的定义取决于动态强度比。随着切割角的增大,切割力也随之增大。切削力随切削深度的增加而非线性增加。岩石破碎的比能量随切割深度的增加而非线性增加。随着动态强度的增加,岩石破碎的比能量也非线性增加。当输入能量增加时,穿透响应速度分为三个阶段。这些结果对 PDC 钻头设计和钻井参数优化,提高穿透率和勘探开发效率具有重要的指导意义。
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来源期刊
Petroleum
Petroleum Earth and Planetary Sciences-Geology
CiteScore
9.20
自引率
0.00%
发文量
76
审稿时长
124 days
期刊介绍: Examples of appropriate topical areas that will be considered include the following: 1.comprehensive research on oil and gas reservoir (reservoir geology): -geological basis of oil and gas reservoirs -reservoir geochemistry -reservoir formation mechanism -reservoir identification methods and techniques 2.kinetics of oil and gas basins and analyses of potential oil and gas resources: -fine description factors of hydrocarbon accumulation -mechanism analysis on recovery and dynamic accumulation process -relationship between accumulation factors and the accumulation process -analysis of oil and gas potential resource 3.theories and methods for complex reservoir geophysical prospecting: -geophysical basis of deep geologic structures and background of hydrocarbon occurrence -geophysical prediction of deep and complex reservoirs -physical test analyses and numerical simulations of reservoir rocks -anisotropic medium seismic imaging theory and new technology for multiwave seismic exploration -o theories and methods for reservoir fluid geophysical identification and prediction 4.theories, methods, technology, and design for complex reservoir development: -reservoir percolation theory and application technology -field development theories and methods -theory and technology for enhancing recovery efficiency 5.working liquid for oil and gas wells and reservoir protection technology: -working chemicals and mechanics for oil and gas wells -reservoir protection technology 6.new techniques and technologies for oil and gas drilling and production: -under-balanced drilling/gas drilling -special-track well drilling -cementing and completion of oil and gas wells -engineering safety applications for oil and gas wells -new technology of fracture acidizing
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