Optimization of Process Parameters of Surface Grinding of AISI 304 Steel with Al 2O 3 Abrasive Wheel

P. K. Bardhan, Bikash Bhunia, Souvik Goswami, P. Chandra
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Abstract

Surface topography of the machined workpiece is one of the most important criterions for the analysis of the grinding process and also has a significant influence on the fatigue behaviour of workpiece. In the present work, the experiments are carried out for optimum surface roughness and rate of material removal with variables like feed rate, speed of table and depth of cut on stainless steel material AISI 304 with the Al2O3 abrasive grinding wheel. Taguchi optimization technique is applied to optimize the process parameters to get optimum results of surface finish during grinding. The most influencing process parameters are depth of cut and table speed to optimize the MRR and surface roughness. The results reveals that optimum values of process parameters are 0.5 mm feed rate, 16 m/min table speed and depth of cut 0.02 mm to achieve the optimum surface roughness.
al2o3砂轮磨削AISI 304钢表面的工艺参数优化
被加工工件的表面形貌是磨削过程分析的重要指标之一,对工件的疲劳性能有重要影响。采用Al2O3磨料砂轮对不锈钢材料AISI 304进行了以进给量、工作台速度和切削深度为变量的最佳表面粗糙度和材料去除率试验。采用田口优化技术对工艺参数进行优化,得到磨削过程中表面光洁度的最佳结果。影响最大的工艺参数是切削深度和工作台速度,以优化MRR和表面粗糙度。结果表明,获得最佳表面粗糙度的最佳工艺参数为进给量0.5 mm、工作台速度16 m/min和切割深度0.02 mm。
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