Mechanical characteristics of Biomaterial Particles Reinforced Epoxy Resin Composites for Automobile Accessories

Tikarewa G. Ayoola, Oluwajobi A. Olufemi, O. K. Adesola
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Abstract

Abstract In this study, rattan corncob composite materials were developed and their mechanical properties were determined. This was with a view to producing alternative composite materials for automobile applications. Dried corncobs and rattan cane were crushed, treated with caustic alkali NaOH (aq) and transferred into a water bath machine to reduce the hydrophilic nature of the fibres in the polymer. The shredded corncobs and rattans cane were sun-dried after the treatment to remove the moisture content and were further pulverized and sieved to obtain 400μm particle size. Compositions of the particles were varied for seven samples with the binder kept constant at 80wt% of the whole mixture and forming them into particle panels using a metal mould. The process was repeated in order to obtain three replicates to get the exact mean value. The produced panels were tested for density, water absorption, tensile strength and modulus, flexural strength and modulus, and optical microstructure. The results revealed that the densities ranged between 1.06g/cm3 to 1.30g/cm3, the water absorption properties ranged between 0.87% to 4.55%, tensile strength ranged between 42MPa to 90MPa, tensile modulus ranged between 2.2GPa to 5.9GPa, flexural strength ranged between 50MPa to 70MPa and flexural modulus ranged between 1.5GPa to 2.7GPa. It was concluded that the developed composite materials have good mechanical properties and could serve as alternative materials for making automobile accessories like bumpers and spoilers. It could also help in solving the problem of environmental pollution caused by open burning.
汽车配件用生物材料颗粒增强环氧树脂复合材料的力学特性
摘要研制了藤玉米芯复合材料,并对其力学性能进行了测试。这是为了生产汽车应用的替代复合材料。干燥的玉米芯和藤条被压碎,用苛性碱NaOH (aq)处理,然后转移到水浴机中,以降低聚合物中纤维的亲水性。处理后的玉米芯、藤条丝晒干去除水分,进一步粉碎筛分,得到400μm粒度。对7个样品的颗粒组成进行了变化,其中粘合剂保持在整个混合物的80wt%不变,并使用金属模具将它们形成颗粒板。为了得到准确的平均值,这个过程被重复了三次。对所生产的板材进行了密度、吸水率、拉伸强度和模量、弯曲强度和模量以及光学微观结构的测试。结果表明:密度范围为1.06g/cm3 ~ 1.30g/cm3,吸水性能范围为0.87% ~ 4.55%,拉伸强度范围为42MPa ~ 90MPa,拉伸模量范围为2.2GPa ~ 5.9GPa,抗弯强度范围为50MPa ~ 70MPa,抗弯模量范围为1.5GPa ~ 2.7GPa。结果表明,所研制的复合材料具有良好的力学性能,可作为汽车保险杠、扰流板等零部件的替代材料。这也有助于解决露天焚烧造成的环境污染问题。
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