Research to determine the best value of both Z and OVC in micro-EDM using carbon coated electrode using topsis method

Abstract

In the machining process, it is difficult to solve problems due to the relationship between productivity and quality, for example, as the productivity increases, the quality of reprocessing may decrease. Some methods only address specific objectives, such as the quality of the machining method, the machining productivity, the quality, or even the cost. Electrical discharge machining (EDM) and micro-EDM are most commonly used for processing the surfaces of die and moulds. The amount of electrode wear in micro-EDM has a direct effect on the dimensional accuracy of the machined hole. Therefore, improving the corrosion resistance of electrodes in micro-EDM is still of great interest. The effective coating of thin film for the micro tool electrodes in the case of micro – EDM can lead to minimize the electrode wear which eventually improve the productivity and machining quality. In the present study, experiments were performed on micro – EDM using carbon coated tool electrode and optimized using Taguchi-Topsis to investigate optimum levels of Depth of cut (Z) and overcut (OVC). It was concluded that optimum conditions had improved significantly using carbon coated micro tool electrode. Optimal  levels of technological parameters include V=160 V, C=10000 pF, RPM=400 rpm, and Zopt=2,525 mm, OVCopt=72,856 μmm. The quality of the machined surface with the coated electrode at optimal conditions is analyzed and evaluated. The Topsis method is a suitable solution to this problem, and the steps to perform the calculation in this technique are simple