Considerations and challenges of qualifying a metal powder bed fusion 3D printing process

Abstract

This paper discusses the considerations taken into account before printing additively manufactured (AM) parts, the challenges faced during the printing process, and the standards, methods, and techniques by which the parts are qualified for use. We discuss the four major categories of AM powder bed fusion (PBF) qualification process namely feedstock qualification, machine and process qualification, material qualification, and part qualification. We discuss what each of these qualification processes entails and provide suggestions where appropriate. In this paper, the activity and direction within the international standards community to help drive the widespread adoption of AM technology in various industries is also discussed.