Bringing Back the Damaged Wells into Production Using Microemulsion Technology

A. Abahussain, Rafael Pino, Ajay Addagalla, Anas Qadi
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Abstract

Investing in new wells during a period of volatile oil prices is not the best option for E&P companies. During hard economic environments such companies make plans to produce or enhance hydrocarbon recovery from existing wells for continuous cash flow and to maximize rate of return on investors’ expectations. In several regions, it may take years to produce the hydrocarbons from the drilled well. These wells were drilled and completed successfully, but they were idle, waiting for the production commencement date. This delay depends on various factors including reservoir conditions, market conditions and geopolitical situations. Due to these delays, wells undergo severe formation damage that either minimizes hydrocarbon production or halts hydrocarbon flow completely. A solution was identified to increase production from a damaged well or bring a non-producing well back into production. This solution is based on microemulsion chemistry. Microemulsions consist of mixtures of oil and water, along with surfactants and other components. These fluids are optically transparent, thermodynamically stable, possess extremely low interfacial tension, and require minimum or zero energy to form. Microemulsions are transparent because of an extremely small droplet size. These are naturally occurring and have less risk involved in deploying and executing the job when compared to conventional solvent treatments. Cleaning efficiency and reaction time of microemulsions depend on many parameters including reservoir conditions, salinity, temperature and type of hydrocarbon used during the drilling or completion phase. These microemulsion fluids were pumped using an inflatable straddle packer (ISP) designed to isolate and divert into the required small area of exposure. The system consists of two inflatable packers with variable spaceout possibilities, enabling adequate positioning over the selective formation area. This tool was deployed using coiled tubing and real-time depth correlation to estimate the correct treatment zones. A customized fluid was designed using specialized surfactants, brine and an acid. These individual components were mixed on the surface and pumped down hole. This blend works by solubilizing oil and emulsifiers from the oil-based filter cake and forming a microemulsion. This paper discusses an openhole completion well that was drilled and then completed with ICD screens. Oil-based mud was left in the hole, causing severe damage that prevented bringing the well back to production. The designed surfactant package was pumped through an ISP tool that was suitable for the reservoir conditions. The ISP tool elastomers were designed after performing detailed lab tests that included the filter-cake destruction test, a wettability test and elastomer compatibility tests. Surfactant was pumped into the reservoir with an engineering approach, and successful results were achieved with good production results.
利用微乳液技术恢复受损油井的生产
在油价波动期间投资新井并不是勘探开发公司的最佳选择。在艰难的经济环境下,这些公司制定计划,生产或提高现有油井的油气采收率,以获得持续的现金流,并最大化投资者预期的回报率。在一些地区,从钻井中生产碳氢化合物可能需要数年时间。这些井的钻井和完井都很成功,但它们处于闲置状态,等待投产日期。这种延迟取决于各种因素,包括油藏条件、市场条件和地缘政治局势。由于这些延迟,油井会遭受严重的地层损害,从而使油气产量最小化或完全停止油气流动。研究人员确定了一种解决方案,可以提高受损井的产量,或使未生产的井恢复生产。这种溶液是基于微乳液化学。微乳液由油和水的混合物以及表面活性剂和其他成分组成。这些流体具有光学透明,热力学稳定,具有极低的界面张力,并且形成所需的能量最小或为零。微乳液是透明的,因为它的液滴非常小。这些都是自然发生的,与传统的溶剂处理相比,部署和执行作业的风险更小。微乳液的清洁效率和反应时间取决于许多参数,包括油藏条件、盐度、温度和钻井或完井阶段使用的碳氢化合物类型。这些微乳化液使用一个可膨胀的跨式封隔器(ISP)进行泵送,该封隔器设计用于隔离和分流到所需的小暴露区域。该系统由两个膨胀封隔器组成,具有可变的空出可能性,可以在选定的地层区域上进行适当的定位。该工具使用连续油管和实时深度关联来估计正确的处理层。使用特殊的表面活性剂、盐水和酸,设计了一种定制的流体。这些单独的组分在地面混合,然后泵入井下。这种混合物的工作原理是将油基滤饼中的油和乳化剂溶解,形成微乳液。本文讨论了一口裸眼完井,该完井采用ICD筛管。油基泥浆留在井内,造成严重破坏,无法恢复生产。设计的表面活性剂包通过适合油藏条件的ISP工具泵送。ISP工具弹性体是在进行了详细的实验室测试后设计的,包括滤饼破坏测试、润湿性测试和弹性体相容性测试。采用工程方法将表面活性剂注入储层,取得了良好的生产效果。
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