Well Integrity Solutions Using Intelligent Field Remote Surveillance and Monitoring Systems

Haider Al-Hajji, Abiola S. Onikoyi
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Abstract

Well Integrity Monitoring provides means to protect the people, environment, reputation and assets of oil and gas operations globally. While being a vital tool for preventing safety and economic mishaps in oil and gas wells, it is also one of the primary responsibilities of the Production Engineer. Three examples of technological advancements in the area of real-time data monitoring and intelligent-field visualization systems, which have largely enhanced the capabilities of the Production Engineer to monitor Well Integrity parameters across large fields are presented. The real-time data monitoring and intelligent-field visualization system functions based on a feedback loop system, which continuously monitors well integrity parameters such as pressure, temperature, voltage and current. The output from the probes installed in the well are passed to a Central Processing Unit where the electrical signal is processed, converted to well integrity parameters and compared with set points. Deviation are recorded and anomalies are flagged off for prompt intervention. Continuous real-time monitoring of Annuli Pressure, Well Head Pressure and Voltage/Current led to timely identification of Well Head Casing Leak, Failed Well Head Valve and corroded casing respectively in the three cases studied. The most significant new finding is that anomalies in other cases typically take up to one year to identify due to less frequent integrity survey practice adopted in fields where the intelligent-field technology is non-existent. This is important because timely intervention made possible by real-time monitoring systems safeguards corporation assets, reputation and the environment. The implemented Intelligent Field Remote Surveillance and Monitoring System has shown its significance in optimizing well integrity solutions in large fields, protecting people, enabling prompt intervention and saving the environment. To achieve this target, collaboration within several departments and organizations is required within an oil company. As such, the concept can only be successful if it is part of the corporate vision and is driven at a high level in any company.
采用智能现场远程监控系统的油井完整性解决方案
油井完整性监测为全球油气公司提供了保护人员、环境、声誉和资产的手段。作为防止油气井安全和经济事故的重要工具,它也是生产工程师的主要职责之一。本文介绍了实时数据监测和智能现场可视化系统领域的三个技术进步实例,这些技术进步极大地提高了生产工程师在大油田监测井完整性参数的能力。实时数据监测和智能现场可视化系统基于反馈回路系统,可连续监测井的完整性参数,如压力、温度、电压和电流。安装在井中的探头的输出被传递到中央处理单元,在中央处理单元中,电信号被处理,转换为井完整性参数,并与设定值进行比较。偏差被记录下来,异常被标记,以便及时干预。连续实时监测环空压力、井口压力和电压/电流,及时识别井口套管泄漏、井口阀失效和套管腐蚀。最重要的新发现是,在其他情况下,由于在不存在智能油田技术的领域采用较少的完整性调查实践,通常需要长达一年的时间才能识别异常。这一点很重要,因为实时监测系统可以及时干预,从而保护公司的资产、声誉和环境。实施的智能现场远程监控系统在优化大油田井完整性解决方案、保护人员、实现及时干预和拯救环境方面显示出其重要意义。为了实现这一目标,石油公司内部需要多个部门和组织的合作。因此,这个概念只有成为企业愿景的一部分,并在任何公司的高层得到推动,才能取得成功。
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