Design, manufacture, and control motion of cartesian robot prototype with 5-DOF robot arm for possible spinning applications at laboratory-level

Abstract

This document presents the development of a prototype of a Cartesian robot with a 5 degrees-of-freedom articulated robot arm for possible applications in a wet spinning process at the laboratory-level. The mechatronic system was developed using various modular electronics elements compatible with an ArduinoTM Mega 2560 microcontroller. The control algorithm recognizes the position of the servomotors and the speed of the motors so that the prototype performs a complete cycle of displacement in 67 s, which includes the transport of a polymeric filament immersed in a coagulation bath for 10 s. A structural analysis indicates that there will be no tension failures because the maximum and axial stress of the Cartesian robot was 2.89 MPa while the von Mises tension of the robotic arm was 468 MPa, both tensions below their upper limits. The pulse signals, in the order of 4000 +25 ms, of the servomotors were consistent in 96-98% repeatability and 3-19% reproducibility. Forty percent of the extrusion tests performed were satisfactory, since the transport of a polymeric filament within a coagulant solution was achieved.