Estimation of Particle Emission Rates and Calculation of Human Dose from Arc Welding and Cutting of Stainless Steel in a Simulated Confined Workspace

Abstract

The objective of this study was to estimate the particle emission rates, human dose and retention from two arc welding processes and cutting of stainless steel. The two arc welding processes were Shielded Metal Arc Welding (SMAW) and Tungsten Inert Gas (TIG). In a simulated confined workspace of experimental chamber under controlled conditions, four different scenarios were considered, including the use of filtering face piece respirator (FFR), leaving or staying in the workspace after the emission. Deposited and retained dose in the respiratory tract was assessed for the different regions of the human respiratory tract using a dosimetry model (ExDoM2). The three investigated processes generated high particle number concentrations ranging from 2.4 to 3.6 × 10⁶ particles/cm³ and were the highest during TIG. Among all three processes, PM₁₀ concentrations from cutting reached the highest levels [11 and 22 (× 10³) μg/m³], while SMAW had the highest contribution of fine particles [~ 4.1 (× 10³) μg/m³], consisting mostly of PM_1–2.5. The examination of different scenarios revealed that there is only a slight difference in respect to deposited dose while staying in the workspace for the entire investigated time period (4 h) with or without use of Filtering Facepiece Respirator (FFR). It would be more beneficial in respect to deposited dose if the exposed subject was not wearing a FFR during the emission process and would leave the polluted workspace immediately after the emission period. In the first two scenarios (staying 4 h in the polluted workspace with and without FFR), both welding processes had higher cumulative deposited (~ 23%) and retained dose (~ 20%) in thoracic region compared to cutting (~ 9% and ~ 7%). These results demonstrate that even a short emission period can cause a considerable increase in concentrations of harmful respirable particles, thus increasing the human dose. The approach applied in this study could be used for the determination of personal exposure and dose to particles of known composition particularly in confined workspaces.