Bearing life prediction based on critical interface method under multiaxial random loading

Abstract

The bearing was a key component of the mining machine tire unloader machine and was subjected to random multiaxial stress during operation. Therefore, the life prediction of bearing was of safety guidance. In this paper, a bearing life prediction method based on the critical plane method under multiaxial random loading was proposed. Firstly, a virtual prototype model was built based on the actual working conditions of the tire unloader machine to obtain the time load history of the bearing. Transient dynamic analysis of the bearing was carried out to obtain the triaxial stress-strain time histories at the hazardous locations of the bearing. A new coordinate system was established using the hazard node as the coordinate origin, and the location of the critical plane was searched for based on the critical plane multiaxial fatigue theory, combined with the maximum shear strain amplitude on the critical plane for multi-axial rain flow cycle counting to obtain the damage amount in each direction. At the same time, the life calculated from the maximum damage amount was used as the final life, resulting in a cycle count of the bearing of 268,303 cycles and a duration of 1490.58h. The results of this study could be used as a guide to predict the service life of the bearing in large machinery subjected to multiaxial random stress conditions.