Design and Testing of a Commercial Prototype Press to Extract the Juice from Sweet Sorghum Biomass

IF 0.8 4区 农林科学 Q4 AGRICULTURAL ENGINEERING
N. Lefebvre, M. Khelifi
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Abstract

HighlightsA commercial-scale prototype press to extract the juice from sweet sorghum biomass was designed, built, and tested.Extraction rates of up to 45% were obtained with this prototype.Abstract. With the rising concerns related to climate change issues, different alternatives have been explored to reduce the use of fossil fuels. Laws forcing the use of ethanol at gas pumps have been enforced across North America. While ethanol is a good alternative, it is mainly made from corn, which is a very demanding crop in terms of water, fertilizers, and climate conditions. The sweet sorghum has been proved to be a good alternative crop, but current pressing methods require transportation of the biomass to a plant, thus resulting in high transportation costs and emissions as well as depriving the soil from an important source of fertilization, which is the pressing residue. The objective of this research was to develop and test a commercial scale prototype press able to extract juice from the sweet sorghum directly in the field. A sequential two-chamber piston press able to apply up to 1.6 MPa of pressure on the biomass was developed and tested. The prototype press was used in extracting juice from sweet sorghum and the influence of operational parameters (pressure and extraction time) on the extraction rate and juice yield was evaluated. Sweet sorghum plants were first harvested and chopped with a forage harvester, then weighed and pressed. The pressing juice was collected and the residue (bagasse) was returned to the field as fertilizer. Obtained results from pressing tests carried out in 2014, 2015, and 2018 showed a juice extraction rate of up to 45% of the initial weight of the biomass. Keywords: Bioethanol, Biomass, Ethanol, Juice, Pressing, Sweet sorghum.
从甜高粱生物质中提取果汁的商业原型压榨机的设计和测试
设计、制造并测试了一台商业规模的榨汁机,用于从甜高粱生物质中提取果汁。该样品的提取率可达45%。随着人们对气候变化问题的日益关注,人们已经探索了不同的替代品来减少化石燃料的使用。强制在加油站使用乙醇的法律在整个北美都得到了执行。虽然乙醇是一个很好的替代品,但它主要是由玉米制成的,而玉米对水、肥料和气候条件都要求很高。甜高粱已被证明是一种很好的替代作物,但目前的压榨方法需要将生物质运输到植物上,这导致了高昂的运输成本和排放,并且剥夺了土壤的重要施肥来源,这就是压榨残留物。这项研究的目的是开发和测试一种商业规模的原型压榨机,能够直接在田间从甜高粱中提取果汁。开发并测试了一种能够对生物质施加高达1.6 MPa压力的连续双室活塞压机。采用该榨汁机对甜高粱进行了榨汁实验,考察了操作参数(压力、提取时间)对提取率和出汁率的影响。甜高粱植株首先收获,用牧草收割机切碎,然后称重和压榨。榨汁被收集起来,残渣(甘蔗渣)被送回田地作为肥料。在2014年、2015年和2018年进行的压榨试验中获得的结果表明,榨汁率高达生物质初始重量的45%。关键词:生物乙醇,生物质,乙醇,果汁,压榨,甜高粱
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来源期刊
Applied Engineering in Agriculture
Applied Engineering in Agriculture 农林科学-农业工程
CiteScore
1.80
自引率
11.10%
发文量
69
审稿时长
6 months
期刊介绍: This peer-reviewed journal publishes applications of engineering and technology research that address agricultural, food, and biological systems problems. Submissions must include results of practical experiences, tests, or trials presented in a manner and style that will allow easy adaptation by others; results of reviews or studies of installations or applications with substantially new or significant information not readily available in other refereed publications; or a description of successful methods of techniques of education, outreach, or technology transfer.
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