Preparation of spherical α-Al2O3 nanoparticles by microwave hydrothermal synthesis and addition of nano-Al seeds

Abstract

Due to their special appearance, spherical α-Al₂O₃ nanoparticles play an important role for obtaining high-performance structural and functional ceramics. However, there are still problems such as easily agglomerates to form worm-like structures at high temperatures and difficult availability of spherical nanoparticles. In this study, spherical α-Al₂O₃ nanoparticles with high dispersion were prepared by a combination of a microwave hydrothermal method and an addition of nano-Al particles as seeds. First, spherical amorphous alumina precursors were synthesized by the microwave hydrothermal method at 100°C for 30 min using Al₂(SO₄)₃·18H₂O, Al(NO₃)₃·9H₂O, and urea, as raw materials, and then spherical α-Al₂O₃ nanoparticles with a diameter of about 66 nm were acquired after calcined the precursor at 1050°C for 90 min by adding nano-Al seeds, which reduced the calcination temperature by 50°C and holding time by 30 min compared to that without seeds. Kinetic analysis shows that 5 wt.% nano-Al seeds can reduce the activation energy of crystalline transition of γ-Al₂O₃ to α-Al₂O₃ from 516.51 to 474.37 kJ/mol. Moreover, the microscopic mechanism of nano-Al particles as seeds was investigated. The characterizations of sintering properties show that spherical α-Al₂O₃ nanoparticles facilitate the acquisition of uniform microstructure for resulting ceramic and the fracture modes include both intergranular and transgranular fractures.