Heat pipe collectors with overheating prevention in a cost-optimized system concept: Monitoring of system performance and stagnation loads under real conditions

Abstract

Heat pipe collectors can significantly reduce stagnation loads in solar thermal systems due to their thermophysical properties. The paper experimentally investigates a novel system concept based on both evacuated tube collectors and flat-plate collectors with overheating prevention. Due to the resulting temperature limitation in the collector, the use of polymeric pipes as well as a significantly downsized expansion volume is possible. We implemented this concept in five demonstration plants and monitored their behavior over more than one year of operation. Both domestic hot water systems and combi-systems with space heating support in residential and office buildings are under consideration. The measured collector performance in all the systems matches the theoretical collector efficiency curve with a maximum deviation of five percentage points. Depending on the individual system configurations, the specific annual yield ranges between 174 kWh/m² and 445 kWh/m². During stagnation, we report a maximum temperature between 105 °C and 127 °C. In comparison to state-of-the-art systems, the maximum temperature in the solar circuit is 80–100 K lower and evaporation does not occur. The approach leads to reductions in investment costs of up to 16% and can significantly decrease the annual maintenance effort. Assuming a system lifetime of 25 years, we estimate a cost reduction of up to 22% in Levelized Cost of Heat (LCoH) compared to common system configurations.