Drill string dynamic characteristics simulation for the ultra-deep well drilling on the south margins of Junggar Basin

Abstract

Improper drilling parameters may cause severe vibration of drill string which leads to reduce the rate of penetration and drilling tool premature failure accidents in the drilling process of ultra-deep well. The study on dynamic characteristics of drill string plays an important role in increasing the safety of drilling tool and optimizing the drilling parameters. Considering the influences of real borehole trajectory, interaction between bit and formation, contact between drill string and borehole wall, stiction of drilling fluid and other factors, a comprehensive drill string dynamic model was established to simulate the changes of wellhead hook load, torque, equivalent stress of drill string and BHA (bottom-hole assembly) section acceleration and motion trajectory with time at different WOBs (weights on bit) and rotary speeds. The safety factor and overpull margin of wellhead drill string were calculated and the strength of drilling tool in ultra-deep well was checked using the fourth strength theory. The analysis results show that, in the drilling process of ultra-deep well, the transverse motion amplitude of the drill string near the wellhead is relatively small and vibration of drill string mainly occurs in the lower well section. As the rotary speed increases, the number of collision between lower drilling tool and borehole wall increases, wellhead transverse stress increases, change in torque is not large and change in wellhead equivalent stress is relatively small. As the WOB increases, wellhead torque will increase, axial load and equivalent stress will decrease and vibration acceleration of BHA will increase sharply. Wellhead overpull margin and safety factor will decrease with the increase of rotary speed and increase with the increase of WOB. Wellhead safety factor of S135 drilling tool in an Φ190.5 mm ultra-deep well on the south margins of Junggar basin changes around 1.8. The drilling tool is safe and has relatively sufficient ability to deal with the downhole accidents if a large size high steel grade drill string (Φ139.7 mm S135) is used. However, in view of BHA safety, neither rotary speed shall be too high nor WOB shall be too large.