Effects of solid NaCl deposit and water vapor on corrosion resistance of K452 superalloy and aluminized coating

Jiaxin Xu, Shujiang Geng, Jinlong Wang, Gang Chen, Fuhui Wang
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引用次数: 3

Abstract

Aluminized coating was prepared on K452 superalloy by chemical vapor deposition (CVD) technique. The oxidation/corrosion behavior of alloy and coating were investigated at 750 ℃ in air, air with solid NaCl deposit and moist air with solid NaCl deposit, respectively. The microstructure and composition of samples were characterized by SEM/EDS and XRD techniques. The results demonstrated that aluminized coating exhibited better oxidation/corrosion resistance than K452 alloy in the three environments above. And the main oxidation and corrosion products of alloy were Cr2O3 and NiO, respectively. This indicated that Ni participated in the corrosion process due to the depletion of Cr during accelerated corrosion. Therefore, the established corrosion scale was non-protective, which could not protect underlying alloy from accelerated corrosion. Contrarily, the main oxidation and corrosion products of coating were protective Al2O3, which acted as a barrier to separate coating from NaCl and oxygen, interrupting the self-sustainable accelerated corrosion. Additionally, the presence of water vapor was beneficial in reducing the spallation of corrosion products within a short time. The mechanisms of K452 alloy and aluminized coating in the three environments above were discussed in detail.

固体NaCl沉积和水蒸气对K452高温合金及渗铝层耐蚀性的影响
采用化学气相沉积技术在K452高温合金表面制备了渗铝涂层。研究了合金和涂层在750℃空气中、在有固体NaCl沉积的空气中和在有固体氯化钠沉积的潮湿空气中的氧化/腐蚀行为。用扫描电镜/能谱仪和X射线衍射仪对样品的微观结构和组成进行了表征。结果表明,在上述三种环境下,渗铝涂层均表现出比K452合金更好的抗氧化/耐腐蚀性能。合金的主要氧化产物和腐蚀产物分别为Cr2O3和NiO。这表明,在加速腐蚀过程中,由于Cr的消耗,Ni参与了腐蚀过程。因此,所建立的腐蚀标尺是非保护性的,不能保护下面的合金免受加速腐蚀。相反,涂层的主要氧化和腐蚀产物是保护性Al2O3,它充当了将涂层与NaCl和氧气分离的屏障,中断了自可持续的加速腐蚀。此外,水蒸气的存在有利于在短时间内减少腐蚀产物的剥落。详细讨论了K452合金和渗铝层在上述三种环境中的形成机理。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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CiteScore
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