Hernad ewita, Feri Ali Tosa, Yadi Santoso, L. H. Kusumah, Hermi yetti
{"title":"Application Poka-Yoke to Capture Defect (A Case Study in Industry Component Otomotive)","authors":"Hernad ewita, Feri Ali Tosa, Yadi Santoso, L. H. Kusumah, Hermi yetti","doi":"10.14445/23499362/IJIE-V6I1P103","DOIUrl":null,"url":null,"abstract":"XYZ is one of the companies that manufacture automotive spare parts. At present the company should focus on producing high quality, non-handicapped products with the fastest production time to win business competition. The company's strategy is to carry out kaizen which is a continuous improvement with the aim of preventing defective materials from entering the production process in the most effective manner. The method used by the company is to conduct inspection on incoming materials using poka-yoke method. The decision to run poka-yoke has been proven by reducing the amount of dimension defects material on the B8A rotor component of the supplier delivered to the production process up to zero the following month and producing a better cycle time in the 79.77 second. It can be concluded that the poka-yoke method is the right way to prevent the defective material from entering into a production process that can cause a defective.","PeriodicalId":54953,"journal":{"name":"International Journal of Industrial Engineering-Theory Applications and Practice","volume":null,"pages":null},"PeriodicalIF":1.2000,"publicationDate":"2019-02-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"3","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"International Journal of Industrial Engineering-Theory Applications and Practice","FirstCategoryId":"5","ListUrlMain":"https://doi.org/10.14445/23499362/IJIE-V6I1P103","RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q4","JCRName":"ENGINEERING, INDUSTRIAL","Score":null,"Total":0}
引用次数: 3
Abstract
XYZ is one of the companies that manufacture automotive spare parts. At present the company should focus on producing high quality, non-handicapped products with the fastest production time to win business competition. The company's strategy is to carry out kaizen which is a continuous improvement with the aim of preventing defective materials from entering the production process in the most effective manner. The method used by the company is to conduct inspection on incoming materials using poka-yoke method. The decision to run poka-yoke has been proven by reducing the amount of dimension defects material on the B8A rotor component of the supplier delivered to the production process up to zero the following month and producing a better cycle time in the 79.77 second. It can be concluded that the poka-yoke method is the right way to prevent the defective material from entering into a production process that can cause a defective.
期刊介绍:
The journal emphasizes use of engineering design and analysis and strives to maintain a balance between research and application. The journal covers all aspects of industrial engineering, particularly: Data mining and Computational Intelligence; Production Planning and Control; Operation Research; Service Engineering (Healthcare, etc.); Sustainability (Energy, Environment, etc.); Information Systems and Technology; Management of Technology; Manufacturing; Work Measurement, Human Factors and Ergonomics; Quality, Reliability, Maintenance Engineering; Supply Chain Management; Logistics and Material Handling; Product Design and Development; Statistical Analysis; Modelling and Simulation; Homeland Security (Defense, Disaster Preparedeness, etc.)