Residual stresses in Cu matrix composite surface deposits after laser melt injection

IF 1.8 3区材料科学 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING

Strain Pub Date : 2023-07-06 DOI:10.1111/str.12457

Xingxing Zhang, J. Kornmeier, Michael Hofmann, Anika Langebeck, S. Alameddin, Renan Pereira Alessio, F. Fritzen, J. Bunn, S. Cabeza

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引用次数: 0

Abstract

Tungsten carbide particles reinforced metal matrix composite (MMC) coatings can significantly improve surface wear resistance owing to their increased surface hardness. However, the presence of macro‐ and micro‐residual stresses in MMC coatings can have detrimental effects, such as reducing service life. In this study, neutron diffraction was used to determine the residual stresses in spherical fused tungsten carbide (sFTC) reinforced Cu matrix composite surface deposits after laser melt injection. We also developed a thermo‐mechanical coupled finite element model to predict residual stresses. Our findings reveal that sFTC/Cu composite deposits produced with a preheating temperature of 400°C have low residual stresses, with a maximum tensile residual stress of 98 MPa in the Cu matrix on the top surface. In contrast, the sFTC/bronze (CuAl10Ni5Fe4) composite deposit exhibits very high residual stresses, with a maximum tensile residual stress in the Cu matrix on the top surface reaching 651 MPa. These results provide a better understanding of the magnitudes and distributions of residual stresses in sFTC‐reinforced Cu matrix composite surface deposits manufactured via laser melt injection.

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来源期刊

Strain 工程技术-材料科学：表征与测试

CiteScore

4.10

自引率

4.80%

发文量

期刊介绍： Strain is an international journal that contains contributions from leading-edge research on the measurement of the mechanical behaviour of structures and systems. Strain only accepts contributions with sufficient novelty in the design, implementation, and/or validation of experimental methodologies to characterize materials, structures, and systems; i.e. contributions that are limited to the application of established methodologies are outside of the scope of the journal. The journal includes papers from all engineering disciplines that deal with material behaviour and degradation under load, structural design and measurement techniques. Although the thrust of the journal is experimental, numerical simulations and validation are included in the coverage. Strain welcomes papers that deal with novel work in the following areas: experimental techniques non-destructive evaluation techniques numerical analysis, simulation and validation residual stress measurement techniques design of composite structures and components impact behaviour of materials and structures signal and image processing transducer and sensor design structural health monitoring biomechanics extreme environment micro- and nano-scale testing method.