Research and application of the sintering whole process intelligent manufacturing system

IF 1.7 3区材料科学 Q2 METALLURGY & METALLURGICAL ENGINEERING

Ironmaking & Steelmaking Pub Date : 2023-02-03 DOI:10.1080/03019233.2023.2168929

Song Liu, Zhen Zhang, Jun Zhao, Xiaojie Liu, Jiongming Zhang, Ran Liu, Fumin Li, Qing Lyu

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Abstract

ABSTRACT Stable production processes, high efficiency and good product quality are the main objectives of the sintering industry. Taking the whole sintering production process as the research object, cutting-edge intelligent algorithms and classical sintering theories are applied to establish a sintering batch optimization model, a sinter layer permeability prediction model, a sintering end point optimization control model and a sinter quality prediction and evaluation model respectively, supported by a large amount of historical data, so that the model has reasonably accurate results as well as strong practicality. At the same time, a sintering whole process intelligent manufacturing system based on the above four models is constructed using Java and Python programming languages. The system realizes the functions of real-time analysis of key parameters, intelligent early warning, decision optimization and fault tracing, which provides reasonable line optimization suggestions for field operators, and significantly improves the intelligence and production efficiency of sintering process. GRAPHICAL ABSTRACT

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烧结全过程智能制造系统的研究与应用

稳定的生产工艺、高效率和良好的产品质量是烧结行业的主要目标。以烧结生产全过程为研究对象，应用前沿智能算法和经典烧结理论，分别建立了烧结批次优化模型、烧结层渗透性预测模型、烧结终点优化控制模型和烧结质量预测评价模型，在大量历史数据的支持下，使得该模型具有合理准确的结果以及较强的实用性。同时，利用Java和Python编程语言，构建了基于上述四种模型的烧结全过程智能制造系统。该系统实现了关键参数实时分析、智能预警、决策优化和故障跟踪等功能，为现场操作人员提供了合理的线路优化建议，显著提高了烧结过程的智能化和生产效率。图形摘要

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来源期刊

Ironmaking & Steelmaking 工程技术-冶金工程

CiteScore

3.70

自引率

9.50%

发文量

125

审稿时长

2.9 months

期刊介绍： Ironmaking & Steelmaking: Processes, Products and Applications monitors international technological advances in the industry with a strong element of engineering and product related material. First class refereed papers from the international iron and steel community cover all stages of the process, from ironmaking and its attendant technologies, through casting and steelmaking, to rolling, forming and delivery of the product, including monitoring, quality assurance and environmental issues. The journal also carries research profiles, features on technological and industry developments and expert reviews on major conferences.