P‐32: Stress analysis of LED Welding Pin on Glass Based MLED Curved Light Board

Ji-wei Sun, Hongli Zhu, Yue Qiu, Kun Lu, Yubiao Li, Zeyu Song, Hui Zheng
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Abstract

In MLED curved backlight products, studying the film layer, component peeling and failure of MLED light plates is an important research point. In this paper, simulation analysis and actual testing were conducted to address the question of whether the internal stress caused by the bending of MLED light plates would lead to LED failure. According to the simulation results, when the curvature radius of the light board is less than R630mm, the LED will be peeled off due to the internal stress caused by bending. Meanwhile, based on the simulation and test results, the applicable curvature radius range of the glass‐based MLED light board was derived and an improvement scheme for the longitudinal alignment of LEDs was proposed. In addition, reliability tests (temperature 60°C, humidity 90, 1000h) were conducted to test the cumulative effect of the internal stresses generated at the LED solder pin positions in the time axis under different radii of curvature. The results showed that no LED peeling and failure occurred in all cases, which verified that it is feasible to make curved products with Glass‐based MLED light board.
P‐32:基于玻璃的MLED曲面光板上LED焊接引脚的应力分析
在MLED曲面背光产品中,研究MLED光板的膜层、元件剥离和失效是一个重要的研究点。本文通过模拟分析和实际测试,解决了MLED光板弯曲产生的内应力是否会导致LED失效的问题。根据模拟结果,当灯板的曲率半径小于R630mm时,LED会因弯曲产生的内应力而剥落。同时,基于模拟和测试结果,推导了玻璃基MLED灯板的适用曲率半径范围,并提出了LED纵向对准的改进方案。此外,还进行了可靠性测试(温度60°C,湿度901000h),以测试在不同曲率半径下,LED焊针位置在时间轴上产生的内应力的累积效应。结果表明,在所有情况下都没有发生LED剥落和故障,这验证了用玻璃基MLED光板制作曲面产品是可行的。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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