Algebraic modeling of cylindrical interference-free power-skiving tool for involute internal gear cutting with tilt angle

IF 2.4 3区 工程技术 Q3 ENGINEERING, MANUFACTURING
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引用次数: 0

Abstract

The development of feasible methods for the design of power-skiving tools without cutting interference is essential in ensuring the accuracy of involute internal machined gears. One of the most crucial points in obtaining interference-free and re-sharpenable power-skiving tools is that of determining the cutting edge and clearance surface. The present study introduces a tilt angle during the power-skiving process to design a simple cylindrical interference-free tool shape, in which the shape of the cutting edge remains unchanged after re-sharpening. The relative position between the new tool center point and gear during machining is similarly unchanged after the re-sharpening process. In addition, the clearance angle between the tool and the gear can be easily adjusted simply by changing the tilt angle of the tool during power-skiving. The validity of the proposed design method is demonstrated through a simple numerical example. The simulation results confirm the feasibility of the proposed method.
圆柱无干涉电动刮削渐开线内齿轮的代数建模
开发可行的无切削干涉电动刮削工具设计方法对于确保渐开线内啮合齿轮的精度至关重要。在获得无干涉和可再磨的电动刮削工具时,最关键的一点是确定切削刃和间隙表面。本研究引入了动力刮削过程中的倾斜角度,以设计一种简单的圆柱形无干涉刀具形状,其中切削刃的形状在重新磨锐后保持不变。在加工过程中,新刀具中心点和齿轮之间的相对位置在再磨锐过程之后类似地保持不变。此外,在动力刮削过程中,只需改变刀具的倾斜角度,就可以很容易地调整刀具和齿轮之间的间隙角。通过一个简单的算例验证了该设计方法的有效性。仿真结果验证了该方法的可行性。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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来源期刊
CiteScore
6.80
自引率
20.00%
发文量
126
审稿时长
12 months
期刊介绍: Areas of interest including, but not limited to: Additive manufacturing; Advanced materials and processing; Assembly; Biomedical manufacturing; Bulk deformation processes (e.g., extrusion, forging, wire drawing, etc.); CAD/CAM/CAE; Computer-integrated manufacturing; Control and automation; Cyber-physical systems in manufacturing; Data science-enhanced manufacturing; Design for manufacturing; Electrical and electrochemical machining; Grinding and abrasive processes; Injection molding and other polymer fabrication processes; Inspection and quality control; Laser processes; Machine tool dynamics; Machining processes; Materials handling; Metrology; Micro- and nano-machining and processing; Modeling and simulation; Nontraditional manufacturing processes; Plant engineering and maintenance; Powder processing; Precision and ultra-precision machining; Process engineering; Process planning; Production systems optimization; Rapid prototyping and solid freeform fabrication; Robotics and flexible tooling; Sensing, monitoring, and diagnostics; Sheet and tube metal forming; Sustainable manufacturing; Tribology in manufacturing; Welding and joining
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