{"title":"Algebraic modeling of cylindrical interference-free power-skiving tool for involute internal gear cutting with tilt angle","authors":"","doi":"10.1115/1.4062312","DOIUrl":null,"url":null,"abstract":"\n The development of feasible methods for the design of power-skiving tools without cutting interference is essential in ensuring the accuracy of involute internal machined gears. One of the most crucial points in obtaining interference-free and re-sharpenable power-skiving tools is that of determining the cutting edge and clearance surface. The present study introduces a tilt angle during the power-skiving process to design a simple cylindrical interference-free tool shape, in which the shape of the cutting edge remains unchanged after re-sharpening. The relative position between the new tool center point and gear during machining is similarly unchanged after the re-sharpening process. In addition, the clearance angle between the tool and the gear can be easily adjusted simply by changing the tilt angle of the tool during power-skiving. The validity of the proposed design method is demonstrated through a simple numerical example. The simulation results confirm the feasibility of the proposed method.","PeriodicalId":16299,"journal":{"name":"Journal of Manufacturing Science and Engineering-transactions of The Asme","volume":null,"pages":null},"PeriodicalIF":2.4000,"publicationDate":"2023-04-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Journal of Manufacturing Science and Engineering-transactions of The Asme","FirstCategoryId":"5","ListUrlMain":"https://doi.org/10.1115/1.4062312","RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q3","JCRName":"ENGINEERING, MANUFACTURING","Score":null,"Total":0}
引用次数: 0
Abstract
The development of feasible methods for the design of power-skiving tools without cutting interference is essential in ensuring the accuracy of involute internal machined gears. One of the most crucial points in obtaining interference-free and re-sharpenable power-skiving tools is that of determining the cutting edge and clearance surface. The present study introduces a tilt angle during the power-skiving process to design a simple cylindrical interference-free tool shape, in which the shape of the cutting edge remains unchanged after re-sharpening. The relative position between the new tool center point and gear during machining is similarly unchanged after the re-sharpening process. In addition, the clearance angle between the tool and the gear can be easily adjusted simply by changing the tilt angle of the tool during power-skiving. The validity of the proposed design method is demonstrated through a simple numerical example. The simulation results confirm the feasibility of the proposed method.
期刊介绍:
Areas of interest including, but not limited to: Additive manufacturing; Advanced materials and processing; Assembly; Biomedical manufacturing; Bulk deformation processes (e.g., extrusion, forging, wire drawing, etc.); CAD/CAM/CAE; Computer-integrated manufacturing; Control and automation; Cyber-physical systems in manufacturing; Data science-enhanced manufacturing; Design for manufacturing; Electrical and electrochemical machining; Grinding and abrasive processes; Injection molding and other polymer fabrication processes; Inspection and quality control; Laser processes; Machine tool dynamics; Machining processes; Materials handling; Metrology; Micro- and nano-machining and processing; Modeling and simulation; Nontraditional manufacturing processes; Plant engineering and maintenance; Powder processing; Precision and ultra-precision machining; Process engineering; Process planning; Production systems optimization; Rapid prototyping and solid freeform fabrication; Robotics and flexible tooling; Sensing, monitoring, and diagnostics; Sheet and tube metal forming; Sustainable manufacturing; Tribology in manufacturing; Welding and joining