Pigmented silicone/epoxy novel blends for preparation of stratified nontoxic foul release coatings

IF 2.3 4区 材料科学 Q2 Chemistry
Sushil S. Pawar, R. Baloji Naik, Sangram K. Rath, T. K. Mahato, Balasubramanian Kandasubramanian
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引用次数: 2

Abstract

Incompatible polymer blends of epoxy and silicone were used for the preparation of single-coating system having anticorrosive and foul release properties by self-stratifying process. The single-coat application consists of a fixed 20 pigment volume concentration (PVC) anticorrosive bottom coat based on epoxy with a mixture of pigments like iron oxide, barytes, and zinc phosphate, and a fixed 10 PVC hydrophobic topcoat consisting of silicone resin and titanium dioxide pigment. Both the coatings were prepared separately in triple role and ball mill, respectively. Three different coating compositions were prepared by mixing silicone and epoxy coatings in different weight ratios (70:30, 80:20, and 90:10). Required amount of hardener, crosslinker, and catalyst were added to these prepared compositions separately prior to application and were thoroughly mixed and applied on mild steel and glass specimens. The prepared stratified coatings were named as STR-1, STR-2, and STR-3. The formation of self-stratification was confirmed by optical microscopy, FE-SEM, FTIR spectroscopy, and contact angle measurement. The coating systems were evaluated for adhesion, tensile strength, corrosion resistance, pseudobarnacle adhesion properties, and accumulation of foulant studies by immersion of test coupons in seawater. It is confirmed that there exists a most favorable stratified coating composition in terms of silicone and epoxy weight ratios which showed performance enhancement in terms of the hydrophobicity and foul release properties compared to other coating compositions.

用于制备分层无毒脱臭涂料的颜料性有机硅/环氧树脂新型共混物
采用环氧树脂与有机硅的不相容共混物,采用自分层法制备了具有防腐和脱臭性能的单涂层体系。单层应用包括固定的20颜料体积浓度(PVC)防腐底漆,以环氧树脂为基础,由氧化铁、重晶石和磷酸锌等颜料混合而成,以及固定的10 PVC疏水面漆,由硅树脂和二氧化钛颜料组成。两种涂层分别在三作用和球磨机上制备。以不同的重量比(70:30、80:20和90:10)混合有机硅和环氧涂料,制备了三种不同的涂料组合。在使用前,将所需量的硬化剂、交联剂和催化剂分别添加到这些制备的组合物中,并充分混合并应用于低碳钢和玻璃样品上。制备的层状涂层分别命名为STR-1、STR-2和STR-3。通过光学显微镜、FE-SEM、FTIR光谱和接触角测量证实了自分层的形成。通过将测试片浸泡在海水中,对涂层系统的附着力、抗拉强度、耐腐蚀性、伪藤瓶附着力和污染物积累进行了评估。结果表明,在硅树脂和环氧树脂的重量比方面,存在一种最有利的分层涂层组合物,与其他涂层组合物相比,该组合物在疏水性和脱臭性能方面表现出较好的性能。
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来源期刊
Journal of Coatings Technology and Research
Journal of Coatings Technology and Research CHEMISTRY, APPLIED-MATERIALS SCIENCE, COATINGS & FILMS
CiteScore
4.40
自引率
8.70%
发文量
0
期刊介绍: Journal of Coatings Technology and Research (JCTR) is a forum for the exchange of research, experience, knowledge and ideas among those with a professional interest in the science, technology and manufacture of functional, protective and decorative coatings including paints, inks and related coatings and their raw materials, and similar topics.
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