Investigation of multilayer coating of EN AW 6060 - T66 using friction surfacing

Q2 Engineering

Journal of Machine Engineering Pub Date : 2022-03-26 DOI:10.36897/jme/147502

S. Krall, C. Baumann, Hemant Agiwal, F. Bleicher, F. Pfefferkorn

引用次数: 3

Abstract

The objective of this research is to investigate observable process changes during multi-layer friction surfacing of EN AW 6060 aluminum, whether for repair, remanufacturing, or new part manufacturing. In this study, friction surfacing was performed with a 10-mm-diameter rod of EN AW 6060 aluminum at spindle speeds ranging from 1000 to 7000 rpm to create up to three layers of 40-mm-long deposits on a substrate of the same alloy. The process forces and layer temperatures were observed. Post-process measurement of flash geometry, layer geometry and microhardness were conducted with the motivation to understand the impact of multi-layer depositions on performance and identifying acceptable conditions required to achieve acceptable build quality. The thickness, deposition and joining efficiency of layers in the multilayer configuration remained consistent. Friction surfacing of EN AW 6060 aluminum allowed for high deposition rates of 9 kg/hr, when compared to other metal additive technologies.

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摩擦堆焊对ena6060 - T66多层涂层的影响

本研究的目的是研究ena6060铝合金在多层摩擦表面处理过程中可观察到的工艺变化，无论是用于修复、再制造还是新零件制造。在这项研究中，在主轴转速从1000到7000转/分的范围内，用直径10毫米的EN AW 6060铝棒进行摩擦表面处理，在同一合金的基底上形成多达三层40毫米长的沉积物。观察了工艺力和层温。为了了解多层沉积对性能的影响，并确定实现可接受的构建质量所需的可接受条件，对闪光几何形状、层几何形状和显微硬度进行了后处理测量。在多层结构中，层的厚度、沉积和连接效率保持一致。与其他金属添加剂技术相比，EN AW 6060铝的摩擦表面允许9 kg/hr的高沉积速率。

本文章由计算机程序翻译，如有差异，请以英文原文为准。

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来源期刊

Journal of Machine Engineering Engineering-Industrial and Manufacturing Engineering

CiteScore

2.70

自引率

0.00%

发文量

审稿时长

25 weeks

期刊介绍： ournal of Machine Engineering is a scientific journal devoted to current issues of design and manufacturing - aided by innovative computer techniques and state-of-the-art computer systems - of products which meet the demands of the current global market. It favours solutions harmonizing with the up-to-date manufacturing strategies, the quality requirements and the needs of design, planning, scheduling and production process management. The Journal'' s subject matter also covers the design and operation of high efficient, precision, process machines. The Journal is a continuator of Machine Engineering Publisher for five years. The Journal appears quarterly, with a circulation of 100 copies, with each issue devoted entirely to a different topic. The papers are carefully selected and reviewed by distinguished world famous scientists and practitioners. The authors of the publications are eminent specialists from all over the world and Poland. Journal of Machine Engineering provides the best assistance to factories and universities. It enables factories to solve their difficult problems and manufacture good products at a low cost and fast rate. It enables educators to update their teaching and scientists to deepen their knowledge and pursue their research in the right direction.