Use of saturation diving technique for tunnel boring machine cutterhead intervention in the Tuen Mun–Chek Lap Kok Link Sub-sea Tunnel Project, Hong Kong

Abstract

The entire Tuen Mun–Chek Lap Kok Link (TM-CLKL) was commissioned on 27 December 2020 and it comprises a 9km-long dual 2-lane carriageway between Tuen Mun and North Lantau, Hong Kong. Construction of the 5km-long sub-sea tunnels was carried out by two 14m diameter Tunnel Boring Machines (TBMs). The tunnel alignment for the TM-CLKL sub-sea tunnel section is in mixed ground condition with the first 500 m in mixed geology of slightly to moderately decomposed granite and completely decomposed granite (CDG), followed by soft ground condition with CDG, alluvial sand, alluvial clay and marine deposit. This mixed ground geology requires regular TBM cutterhead interventions to change the worn-out cutting tools during the tunnelling operation. As the tunnel alignment is up to 55 m below the sea level with the deepest seabed level at -21 mPD, in order to maintain the cutting face stability during the intervention, the intervention pressure could be up to 6 bars. This paper describes different techniques used for TBM interventions under the sea such as trimix bounce mode and saturation mode that appears first time in Hong Kong under a high hyperbaric pressure to change the worn-out cutting tools at the TBM cutterhead.