Design and Optimization of a Cross-Beam Force Transducer for a Stationary Dynamometer for Measuring Milling Cutting Force

Q2 Engineering

Journal of Machine Engineering Pub Date : 2023-03-24 DOI:10.36897/jme/162514

Muhammad Rizal, Jaharah A. Ghani, H. Usman, M. Dirhamsyah, Amir Zaki Mubarak

{"title":"Design and Optimization of a Cross-Beam Force Transducer for a Stationary Dynamometer for Measuring Milling Cutting Force","authors":"Muhammad Rizal, Jaharah A. Ghani, H. Usman, M. Dirhamsyah, Amir Zaki Mubarak","doi":"10.36897/jme/162514","DOIUrl":null,"url":null,"abstract":"This paper’s objective is to design and optimize a force transducer to build a stationary dynamometer that can measure three axes of milling cutting force. To reduce interference error and increase sensitivity, the force transducer's Maltese cross-beam design was optimized. The force transducer's performance depends on three design parameters: the cross-rectangular beam's through-hole length and width, the compliant plate thickness, and the strain, stress, and stiffness of force transducer constructions calculated by ANSYS. The response surface method (RSM) estimates a desired second-order polynomial function for three geometric parameters based on sensitivity, interference error, safety factor, and stiffness. A stationary dynamometer prototype was made with four optimized force transducers and several piezoresistive strain sensors. The developed dynamometer has good linearity, repeatability, and hysteresis, as well as high sensitivities and low cross-sensitivity errors. The reference dynamometer's cutting force measurements were very close to those of the designed dynamometer in the validation test.","PeriodicalId":37821,"journal":{"name":"Journal of Machine Engineering","volume":" ","pages":""},"PeriodicalIF":0.0000,"publicationDate":"2023-03-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Journal of Machine Engineering","FirstCategoryId":"1085","ListUrlMain":"https://doi.org/10.36897/jme/162514","RegionNum":0,"RegionCategory":null,"ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"Engineering","Score":null,"Total":0}

引用次数: 0

Abstract

This paper’s objective is to design and optimize a force transducer to build a stationary dynamometer that can measure three axes of milling cutting force. To reduce interference error and increase sensitivity, the force transducer's Maltese cross-beam design was optimized. The force transducer's performance depends on three design parameters: the cross-rectangular beam's through-hole length and width, the compliant plate thickness, and the strain, stress, and stiffness of force transducer constructions calculated by ANSYS. The response surface method (RSM) estimates a desired second-order polynomial function for three geometric parameters based on sensitivity, interference error, safety factor, and stiffness. A stationary dynamometer prototype was made with four optimized force transducers and several piezoresistive strain sensors. The developed dynamometer has good linearity, repeatability, and hysteresis, as well as high sensitivities and low cross-sensitivity errors. The reference dynamometer's cutting force measurements were very close to those of the designed dynamometer in the validation test.

查看原文本刊更多论文

用于铣削切削力测量的固定式测力仪横梁力传感器的设计与优化

本文的目的是设计和优化一种力传感器，以建立一个可以测量三轴铣削切削力的固定式测力仪。为了减小干扰误差，提高灵敏度，对力传感器的马尔氏横梁进行了优化设计。力传感器的性能取决于三个设计参数:交叉矩形梁的通孔长度和宽度、柔性板厚度以及通过ANSYS计算的力传感器结构的应变、应力和刚度。响应面法(RSM)基于灵敏度、干涉误差、安全系数和刚度对三个几何参数进行二阶多项式函数估计。采用四个优化后的力传感器和几个压阻式应变传感器制作了一个固定式测功机样机。所研制的测功机具有良好的线性度、重复性和滞后性，灵敏度高，交叉灵敏度误差小。在验证试验中，参考测功机的切削力测量值与设计测功机的切削力测量值非常接近。

本文章由计算机程序翻译，如有差异，请以英文原文为准。

求助全文

约1分钟内获得全文求助全文

来源期刊

Journal of Machine Engineering Engineering-Industrial and Manufacturing Engineering

CiteScore

2.70

自引率

0.00%

发文量

审稿时长

25 weeks

期刊介绍： ournal of Machine Engineering is a scientific journal devoted to current issues of design and manufacturing - aided by innovative computer techniques and state-of-the-art computer systems - of products which meet the demands of the current global market. It favours solutions harmonizing with the up-to-date manufacturing strategies, the quality requirements and the needs of design, planning, scheduling and production process management. The Journal'' s subject matter also covers the design and operation of high efficient, precision, process machines. The Journal is a continuator of Machine Engineering Publisher for five years. The Journal appears quarterly, with a circulation of 100 copies, with each issue devoted entirely to a different topic. The papers are carefully selected and reviewed by distinguished world famous scientists and practitioners. The authors of the publications are eminent specialists from all over the world and Poland. Journal of Machine Engineering provides the best assistance to factories and universities. It enables factories to solve their difficult problems and manufacture good products at a low cost and fast rate. It enables educators to update their teaching and scientists to deepen their knowledge and pursue their research in the right direction.