{"title":"Room-temperature single-step production of ultrafine-grained bulk metallic sheets from Al powder","authors":"A. Pariyar, Viet Q Vu, S. Kailas, L. Toth","doi":"10.1115/1.4062582","DOIUrl":null,"url":null,"abstract":"\n Obtaining fully dense products with high strength in one step at room temperature by powder metallurgy (PM) is generally not possible. However, doing so would reduce manufacturing and energy costs substantially. In this work, we have attempted to achieve this on commercially pure aluminum by utilizing the friction-assisted lateral extrusion process (FALEP) which has the capability of producing sheets from bulk or powder metal in a single step, by applying large shear strain. The texture, microstructure, and mechanical properties of the fully compacted powder sample were examined and compared to the bulk-sheet's properties obtained also by FALEP. The powder-FALEP sample showed a smaller grain size and significantly higher strength. Simulations carried out by the Taylor-type lattice-curvature-based polycrystal model shed light on the texture characteristics of the obtained materials and were in good agreement with the experiments.","PeriodicalId":16299,"journal":{"name":"Journal of Manufacturing Science and Engineering-transactions of The Asme","volume":null,"pages":null},"PeriodicalIF":2.4000,"publicationDate":"2023-05-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Journal of Manufacturing Science and Engineering-transactions of The Asme","FirstCategoryId":"5","ListUrlMain":"https://doi.org/10.1115/1.4062582","RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q3","JCRName":"ENGINEERING, MANUFACTURING","Score":null,"Total":0}
引用次数: 0
Abstract
Obtaining fully dense products with high strength in one step at room temperature by powder metallurgy (PM) is generally not possible. However, doing so would reduce manufacturing and energy costs substantially. In this work, we have attempted to achieve this on commercially pure aluminum by utilizing the friction-assisted lateral extrusion process (FALEP) which has the capability of producing sheets from bulk or powder metal in a single step, by applying large shear strain. The texture, microstructure, and mechanical properties of the fully compacted powder sample were examined and compared to the bulk-sheet's properties obtained also by FALEP. The powder-FALEP sample showed a smaller grain size and significantly higher strength. Simulations carried out by the Taylor-type lattice-curvature-based polycrystal model shed light on the texture characteristics of the obtained materials and were in good agreement with the experiments.
期刊介绍:
Areas of interest including, but not limited to: Additive manufacturing; Advanced materials and processing; Assembly; Biomedical manufacturing; Bulk deformation processes (e.g., extrusion, forging, wire drawing, etc.); CAD/CAM/CAE; Computer-integrated manufacturing; Control and automation; Cyber-physical systems in manufacturing; Data science-enhanced manufacturing; Design for manufacturing; Electrical and electrochemical machining; Grinding and abrasive processes; Injection molding and other polymer fabrication processes; Inspection and quality control; Laser processes; Machine tool dynamics; Machining processes; Materials handling; Metrology; Micro- and nano-machining and processing; Modeling and simulation; Nontraditional manufacturing processes; Plant engineering and maintenance; Powder processing; Precision and ultra-precision machining; Process engineering; Process planning; Production systems optimization; Rapid prototyping and solid freeform fabrication; Robotics and flexible tooling; Sensing, monitoring, and diagnostics; Sheet and tube metal forming; Sustainable manufacturing; Tribology in manufacturing; Welding and joining