Box-Behnken design for process parameters optimalization of bamboo-based composite panel manufacturing.

Abstract

High performance bamboo-based composite panel taking bamboo mats, bamboo curtains and poplar veneers are used as raw material, is manufactured from the each layers slab was crisscrossed, impregnated with phenolic resin, compressed and cured. The product was optimized by Box-Behnken model design and data analysis. The results show that the best parameter conditions were hot pressing temperature of 140°C, hot pressing time of 94 s.mm-1, and hot pressing pressure of 2.5 MPa. The model was validated according to the optimal process parameters and the static bending strength (MOR), elastic modulus (MOE), thickness expansion rate of water absorbing, adhesive strength and density are 98.95 MPa, 8.81 GPa, 4.7%, 1.25 MPa, 0.89 g.cm-3, respectively. The actual value is close to the predicted value, confirming that the obtained model can accurately predict the MOR of the product using the three factors of hot pressing as variables under different conditions.