Microstructure and strength of microporous MgO refractory aggregates with nano-sized pores

Abstract

ABSTRACT In this work, microporous MgO refractory aggregates with nano-sized pores were prepared by in situ decomposition method using Mg(OH)2 as raw material. The effects of firing temperatures (1600–1700°C) and compacting pressures (100–200 MPa) on the microstructures and properties of microporous MgO refractory aggregates were thoroughly studied. The results showed that the microporous MgO refractory aggregates contained two types of pore structures, which were intra-particle pores with pore sizes of 180.0–230.0 nm formed by in situ decomposition of Mg(OH)2 and inter-particle pores with pore sizes of 1.5–3.0 μm derived from particle packing between Mg(OH)2 pseudomorph particles, respectively. Besides, the firing temperatures had a great influence on the intra-particle pore size and microcrystallite size. And the compacting pressures not only influenced the intra-particle pore size via packing behaviors but also affected the inner firing behaviors of the pseudomorph particles due to the increase in H2O vapor pressure. Overall, at a compacting pressure of 150 MPa and firing temperature of 1650°C, the sample had the best comprehensive performance with a bulk density of 1.92 g/cm3, a compressive strength of 11.9 MPa, an apparent porosity of 45.0%, a relative aggregate tube strength of 25.2% and a median pore size of 262.3 nm.