Analisis Sistem Perawatan Mesin Produksi Menggunakan Metode FMEA di PT. X

Jurnal Energi Dan Manufaktur Pub Date : 2023-05-10 DOI:10.24843/jem.2022.v15.i02.p06

I. W. Sukania, Chandra Wijaya Wijaya

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引用次数: 1

Abstract

PT. X bergerak dibidang percetakan dan pengemasan. Proses produksinya dimulai dari proses pemotongan kertas, pembuatan plat, pencetakan, pelapisan, proses pond, pengupasan, pengeleman, dan pengemasan. Dalam proses produksinya terkadang mesin produksi mengalami kendala yang menyebabkan kinerja mesin menurun. Kinerja menurun mengakibatkan produktifitas dan kualitas hasil produksi ikut menurun. Kendala yang paling dominan terjadi pada mesin pengeleman JK-650PC. Analisis menggunakan metode FMEA untuk mengetahui komponen kritis dengan nilai RPN > 55,647. Akhirnya diketahui 4 komponen mesin lem JK-650PC yang memiliki nilai RPM kritis yaitu brick, konveyor, fan belt, feeder. Berdasarkan hasil analisa data dan diskusi dengan staff bagian perawatan diketahui faktor penyebab kerusakan pada mesin JK-650PC antara lain faktor manusia, metode, mesin, dan material. Usulan tindakan untuk mencegah kegagalan yaitu dengan pembuatan jadual perawatan dan penggantian secara berkala. X is engaged in printing and packaging. The production process starts from the paper cutting process, plate making, printing, coating, pond process, stripping, gluing, and packaging. In the production process, sometimes the production machine experiences problems which cause the machine's performance to decrease. Decreased performance resulted in decreased productivity and quality of production. The most dominant obstacle occurs in the JK-650PC gluing machine. The analysis uses the FMEA method to determine the critical components with RPN values ??> 55,647. Finally, it is known that 4 components of the JK-650PC glue machine have critical RPM values, namely brick, conveyor, fan belt, feeder. Based on the results of data analysis and discussions with the maintenance staff, it is known that the factors causing damage to the JK-650PC machine include human factors, methods, machines, and materials. Proposed action to prevent failure is to make a schedule of maintenance and replacement on a regular basis.

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使用PT. X公司的FMEA方法进行生产系统分析

PT.X在打印和加热前移动。生产过程从剪纸、制版、印刷、过滤、池塘处理、遗忘、加热和加热开始。在生产过程中，有时生产机器会受到控制，导致发动机停机。发动机的衰退导致生产力下降，产出质量下降。最主要的控制发生在JK-650PC检测机上。分析使用FMEA方法来确定RPN>55647的关键部件。最后已知的是JK-650PC涂胶机的4个部件，它们具有关键的RPM值：砖块、输送机、带式风扇、给料机。根据数据分析和与护理人员讨论的结果，已知的导致JK-650PC机器损坏的因素包括其他人为因素、方法、机器和材料。防止失败的措施是制定一个定期的治疗和更换时间表。X从事印刷和包装。生产过程从剪纸工艺、制版、印刷、涂布、池塘工艺、剥离、粘合和包装开始。在生产过程中，有时生产机器会出现问题，导致机器性能下降。业绩下降导致生产力和生产质量下降。最主要的障碍出现在JK-650PC上胶机上。分析使用FMEA方法来确定具有RPN值的关键部件？？>最后，已知JK-650PC涂胶机的4个部件具有临界RPM值，即砖块、输送机、风机皮带、给料机。根据数据分析和与维修人员讨论的结果，可知造成JK-650PC机器损坏的因素包括人为因素、方法、机器和材料。预防故障的建议措施是定期制定维护和更换时间表。

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来源期刊

Jurnal Energi Dan Manufaktur

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审稿时长

24 weeks