Multi-dimensional controllability analysis of precision ball bearing integrity

IF 4.2 2区 工程技术 Q2 ENGINEERING, MANUFACTURING
Lai Hu, Jun Zha, Wei-Hua Zhao, Xiao-Fei Peng, Yao-Long Chen
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引用次数: 2

Abstract

Many factors affect the integrity of precision ball bearings. In this study, the multi-dimensional controllability of precision ball bearings produced in different company brands (bearing A and bearing B) were studied and compared. The geometric errors (flatness, parallelism, roundness and cylindricity of inner and outer rings, roundness, groove and roughness of inner and outer rings) and vibration errors of bearings were analyzed. Concurrently, the residual stress, residual austenite content, element content ratio, metamorphic layer and temperature-vibration displacement coupling test were also analyzed. Based on the above analysis conclusion, the bearing fatigue life test was carried out for 2 150 h. The reliability of the conclusion is proved again as follows. When the residual austenite content in the raceway of precision ball bearing is 10%, the axial residual stress is 877.4 MPa; the tangential residual stress is 488.1 MPa; the carbon content is 6%; the test temperature of bearing is the lowest; and the service life is prolonged.

Abstract Image

精密滚珠轴承整体性的多维可控性分析
影响精密滚珠轴承完整性的因素很多。在本研究中,对不同公司品牌(轴承A和轴承B)生产的精密滚珠轴承的多维可控性进行了研究和比较。分析了轴承的几何误差(内外圈的平整度、平行度、圆度和圆柱度,内外圈的圆度、沟槽和粗糙度)和振动误差。同时对残余应力、残余奥氏体含量、元素含量比、变质层和温度-振动位移耦合试验进行了分析。基于上述分析结论,进行了2 150 h的轴承疲劳寿命试验,再次验证了结论的可靠性。当精密球轴承滚道残余奥氏体含量为10%时,轴向残余应力为877.4 MPa;切向残余应力为488.1 MPa;碳含量为6%;轴承的试验温度最低;延长了使用寿命。
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来源期刊
Advances in Manufacturing
Advances in Manufacturing Materials Science-Polymers and Plastics
CiteScore
9.10
自引率
3.80%
发文量
274
期刊介绍: As an innovative, fundamental and scientific journal, Advances in Manufacturing aims to describe the latest regional and global research results and forefront developments in advanced manufacturing field. As such, it serves as an international platform for academic exchange between experts, scholars and researchers in this field. All articles in Advances in Manufacturing are peer reviewed. Respected scholars from the fields of advanced manufacturing fields will be invited to write some comments. We also encourage and give priority to research papers that have made major breakthroughs or innovations in the fundamental theory. The targeted fields include: manufacturing automation, mechatronics and robotics, precision manufacturing and control, micro-nano-manufacturing, green manufacturing, design in manufacturing, metallic and nonmetallic materials in manufacturing, metallurgical process, etc. The forms of articles include (but not limited to): academic articles, research reports, and general reviews.
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