Characterization and Preparation of Ni/γAl2O3 Catalyst for Acetylation of Glycerol in a Fixed Bed Reactor Applied as an Octane Booster for Commercial Fuels

H. Dewajani, A. Chumaidi, A. S. Suryandari, E. N. Dewi, M. Ahsan
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Abstract

Glycerol is a by-product of biodiesel production with the amount of 10% of the total biodiesel product. To increase the utility and economic value of glycerol, it can be processed into several derivative products. One of the glycerol derivative products is currently being developed through the acetylation process. Glycerol acetylation product has been investigated as a component that can be used to increase the octane number of commercial fuels, otherwise known as bio-additives or octane boosters. This study aims to convert glycerol from the by-product of biodiesel production through the acetylation process using a modified solid catalyst Ni/γ-Al2O3 in a fixed bed reactor. The focus of this research is to study the effect of reactant flow rate and the mole ratio of glycerol to acetic acid on glycerol conversion. The variations used were flow rates of feed from 40, 60, 80 and 100 ml/minute, and the mole ratio of glycerol to acetic acid was 1:3, 1:5, 1:7, and 1:9. The experiment was carried out in several stages, namely: preparation and modification of the catalyst, the acetylation process and product application into commercial fuels. The acetylation reaction took place at a temperature of 100 °C and the mass of the catalyst used was 5% of the mass of glycerol. The results showed that the highest conversion of 74.24% was achieved under operating conditions with a reactant flow rate of 40 ml/min and glycerol to acetic acid mole ratio of 1:9. The utilization of acetylation products as bio-additives is carried out by adding reaction products to Pertamax fuel. The highest increase in octane number of Pertamax fuel at the addition of 8% volume of acetylation product from the initial octane number of 93 increased to 102 (increased by 10%).
固定床反应器中甘油乙酰化Ni/γ-Al2O3催化剂的制备与表征
甘油是生物柴油生产的副产品,其含量占生物柴油总产品的10%。为了提高甘油的实用性和经济价值,它可以加工成几种衍生产品。目前正在通过乙酰化工艺开发甘油衍生物产品之一。甘油乙酰化产物已被研究为一种可用于提高商业燃料辛烷值的成分,也称为生物添加剂或辛烷值促进剂。本研究旨在使用改性的固体催化剂Ni/γ-Al2O3在固定床反应器中通过乙酰化过程从生物柴油生产的副产物中转化甘油。本研究的重点是研究反应物流速和甘油与乙酸的摩尔比对甘油转化率的影响。所用的变化是进料的流速为40、60、80和100毫升/分钟,甘油与乙酸的摩尔比为1:3、1:5、1:7和1:9。实验分几个阶段进行,即:催化剂的制备和改性、乙酰化过程和产品在商业燃料中的应用。乙酰化反应在100°C的温度下进行,所用催化剂的质量为甘油质量的5%。结果表明,在反应物流速为40ml/min、甘油与乙酸摩尔比为1:9的操作条件下,转化率最高,达到74.24%。乙酰化产物作为生物添加剂的利用是通过将反应产物添加到Pertamax燃料中来进行的。在添加8%体积的乙酰化产物时,Pertamax燃料的辛烷值从最初的93增加到102(增加了10%)。
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