The Effect of Nonwoven Microfiber Substrate Polypropylene Thickness to Air Filtration Performance of Polyacrilonitrille Nanofiber

A. Rajak, T. S. Syahputra, M. Munir, K. Khairurrijal
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Abstract

Since a nanofiber medium on itself is soft and fragile and cannot be used alone as air filters. Coating nanofiber on a rigid substrate to form a composite that can be handled readily is necessary. Beside can improve the filtration efficiency, adding the substrate will also save the use of nanofibers mat itself. The aim of this study is to evaluate the effect of substrate thickness on the performance of nanofibers mat in aerosol filtration in order to find the optimum thickness of substrate that can increase the quality of nanofiber filter. The substrate used was a low cost microfiber non-woven fabric made from polypropylene (PP). The nanofibers mat was composed of electrospun polyacrylonitrile (PAN) with concentration of 9 wt.% which dissolved at N,N dimethylformamide (DMF). Five variations of PP different in thickness was used as substrate. From the SEM image, it was found that there is increasing fiber diameter of PAN after electrospun into PP substrate. From the porosity estimation of each nanofiber, it was found that the porosity decreased with increasing the substrate thickness. For test the performance of nanofiber filter, the particles of polystyrene latex (PSL) which generated by atomizer was used as the aerosol particle. In addition, to evaluate the performance filter in PM2.5 filtration, the experiment was carried out with generate the smoke from burning incense. Air filtration performance of all variations is obtained by comparison the results of measurement including: pressure drop, efficiency and quality factor. From the results, there is limitation on the substrates thickness based on the value of the quality factor obtained. Overall, PP nonwoven as the substrates gives the great contribution on the efficiency of PAN nanofiber. Keywords: substrate, polypropylene, thickness, nanofiber, air filtration.
非织造微纤维基体聚丙烯厚度对聚丙烯腈纳米纤维空气过滤性能的影响
由于纳米纤维介质本身是柔软和脆弱的,不能单独用作空气过滤器。在刚性基底上涂覆纳米纤维以形成易于处理的复合材料是必要的。添加基质不仅可以提高过滤效率,还可以节省纳米纤维毡本身的使用。本研究的目的是评估基质厚度对气溶胶过滤中纳米纤维垫性能的影响,以找到能够提高纳米纤维过滤器质量的最佳基质厚度。所使用的基材是由聚丙烯(PP)制成的低成本超细纤维无纺布。纳米纤维毡由溶解在N,N二甲基甲酰胺(DMF)中的浓度为9wt%的电纺聚丙烯腈(PAN)组成。使用五种不同厚度的PP作为基材。从SEM图像中可以发现,电纺到聚丙烯基体中后,PAN的纤维直径有所增加。根据每种纳米纤维的孔隙率估计,发现孔隙率随着基底厚度的增加而降低。为了测试纳米纤维过滤器的性能,采用雾化器产生的聚苯乙烯胶乳颗粒作为气溶胶颗粒。此外,为了评价过滤器在PM2.5过滤中的性能,对熏香产生的烟雾进行了实验。通过比较包括压降、效率和品质因数在内的测量结果,获得所有变化的空气过滤性能。从结果来看,基于所获得的质量因子的值对衬底厚度存在限制。总之,PP非织造布作为基材对PAN纳米纤维的效率有很大贡献。关键词:基材;聚丙烯;厚度;纳米纤维;空气过滤。
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