An Innovative Solution to Counteract Convergence of Shaft Lining in Rock Salt Strata

Abstract

This work presents an innovative shaft-lining solution which, in accordance with a patent of the Republic of Poland, allows successive, periodic leaching of excess rock salt migrating to the shaft opening. As is commonly known, all workings in rock salt strata are exposed to an increased convergence of sidewalls, making it very difficult to use shafts properly. Rocks migrating towards the shaft opening cause very high stress on the shaft liner. As a result, if the lining does not show substantial deformability, it fails. Lining failure due to insufficient deformability has been extensively described in the literature. Also, throughout the history of mining construction, a number of solutions have been proposed for different types of lining-deformability enhancement. For instance, the KGHM mining corporation applied a deformable steel lining – a solution used in the mining construction of galleries – along a 155-m-long section of the SW-4 shaft with diameters of 7,5 m that passes through a rock salt strata. At KGHM, the SW-4 shaft passes through a rock salt strata along a section of 155 m, in which a deformable enclosed steel lining was made. After several years, the convergence of shaft sidewalls stabilised at a rate of 0.5 mm/day. This enormous activity of the rock mass made it necessary to reconstruct the entire shaft section after only four years. According to further predictions, it will be necessary to reconstruct this section at least four times by 2045. This paper discusses in short form the underlying weaknesses of the technology in question. As a solution to the problems mentioned above, the authors of this work present a very simple design of a shaft lining, called the tubing-aggregate lining, which utilises the leachability of salt rock massifs. The essential part of the lining is a layer of coarse aggregate set between the salt rock sidewall and the inner column of the tubing lining. One the one hand, coarse aggregate supports the salt rock sidewall and is highly deformable due to its compressibility, but on the other hand it allows water or low saturated brine to migrate and dissolve salt rock sidewalls. This paper presents the first stage of works on this subject. Patent No. PL 223831 B had been granted before these works commenced.