Design and Field Test of a Remotely Controlled Self-propelled Potato Harvester with Manual Sorting Platform

IF 1.2 4区 农林科学 Q3 AGRONOMY
Boxuan Jia, Wei Sun, Zhiwei Zhao, Hucun Wang, Hua Zhang, Xiaolong Liu, Hui Li
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引用次数: 1

Abstract

Potato production in the hilly and mountainous areas of Northwest China on small plots and sloping lands, does not allow large machines to enter the ground and to turn at the end of the field. Existing mechanized potato diggers usable on small plots of land require manual picking, which is very labor intensive. To address these issues, a remotely controlled, self-propelled potato combined harvester with manual sorting platform has been designed and a prototype built. The design and calculation of the main system of the prototype machine are presented in the paper. These include the structure and working parameters of the bionic excavating device, the potato-soil separating and lifting device, the double-channel sorting mechanism of potatoes and sundries, the hydraulic control of the jumbo bag loading and unloading mechanism, the crawler-type self-propelled chassis walking system, the transmission system and hydraulic control system, and the operating mechanism of the core components. Field experiments showed that the potato loss rate was 1.6%, the injury rate was 1.1%, the impurity rate was 2.3%, the skin broken rate was 1.8%, and the productivity was 0.1 to 0.13 hectares/hour. All the indexes of the field performance test meet the national and industrial standards, and the test results meet the design requirements for combined operations of excavating, separation, transportation, sorting, collecting, and unloading potatoes.

Abstract Image

带有手动分拣平台的遥控自行式马铃薯收割机的设计与现场试验
在中国西北丘陵山区的小地块和坡地上生产土豆,不允许大型机器进入地面并在田地的尽头转弯。现有的可在小块土地上使用的机械化土豆挖掘机需要人工采摘,这是非常劳动密集的。为了解决这些问题,设计了一种带有手动分拣平台的远程控制自走式马铃薯联合收割机,并建造了原型。介绍了样机主系统的设计与计算。其中包括仿生挖掘装置、土豆土分离提升装置、土豆杂物双通道分拣机构、大袋装卸机构液压控制、履带式自走底盘行走系统、传动系统和液压控制系统的结构和工作参数,以及核心部件的操作机制。田间试验表明,马铃薯损失率为1.6%,伤害率为1.1%,杂质率为2.3%,破皮率为1.8%,生产力为0.1~0.13公顷/小时。田间性能试验各项指标均符合国家和行业标准,试验结果符合马铃薯挖掘、分离、运输、分拣、收集、卸载等联合作业的设计要求。
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来源期刊
American Journal of Potato Research
American Journal of Potato Research 农林科学-农艺学
CiteScore
3.40
自引率
6.70%
发文量
33
审稿时长
18-36 weeks
期刊介绍: The American Journal of Potato Research (AJPR), the journal of the Potato Association of America (PAA), publishes reports of basic and applied research on the potato, Solanum spp. It presents authoritative coverage of new scientific developments in potato science, including biotechnology, breeding and genetics, crop management, disease and pest research, economics and marketing, nutrition, physiology, and post-harvest handling and quality. Recognized internationally by contributors and readership, it promotes the exchange of information on all aspects of this fast-evolving global industry.
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