Controlled cascading waterfall technology of crushing raw materials on the value of its current strongholds

Abstract

The results of laboratory studies of innovative technology for grinding raw materials are presented. Grinding technology is one of the most energy-intensive industries in the industry. The obtained data confirm the possibility of obtaining breakthrough technical and economic indicators in the implementation of the proposed innovative technology of grinding raw materials in ball mills. The latter is achieved by maintaining in them the optimal trajectories of intra mill loading on the basis of the use of a controlled cascade-waterfall grinding mode, depending on the constantly changing physical and mechanical properties (grind ability, strength) of the ground product. At the same time, the mill effectively implements the most efficient grinding regimes (blow, abrasion, crushing), depending on the current strength of the crushed raw materials. Tests have shown the possibility of reducing the specific energy consumption depending on the strength of the crushed material by 31-44 % with a simultaneous increase in the performance of the mill for raw materials of various strength classes by 22-57 %. For the industrial tests of the proposed technology, two systems of automatic control of the strength of the comminuted material in the mill have been developed.